The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Aug. 06, 2019

Filed:

May. 22, 2018
Applicant:

Globalfoundries Inc., Grand Cayman, KY;

Inventors:

Haiting Wang, Clifton Park, NY (US);

Hong Yu, Rexford, NY (US);

Hui Zang, Guilderland, NY (US);

Wei Zhao, Fort Lee, NJ (US);

Yue Zhong, Ballston Lake, NY (US);

Guowei Xu, Ballston Lake, NY (US);

Laertis Economikos, Wappingers Falls, NY (US);

Jerome Ciavatti, Malta, NY (US);

Scott Beasor, Greenwich, NY (US);

Assignee:

GLOBALFOUNDRIES Inc., Grand Cayman, KY;

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
H01L 21/8234 (2006.01); H01L 21/311 (2006.01); H01L 29/66 (2006.01); H01L 21/8238 (2006.01); H01L 27/088 (2006.01); H01L 27/092 (2006.01); H01L 27/108 (2006.01); H01L 21/762 (2006.01); H01L 27/12 (2006.01); H01L 21/84 (2006.01);
U.S. Cl.
CPC ...
H01L 21/823481 (2013.01); H01L 21/31144 (2013.01); H01L 21/76224 (2013.01); H01L 21/823418 (2013.01); H01L 21/823431 (2013.01); H01L 21/823814 (2013.01); H01L 21/823821 (2013.01); H01L 21/845 (2013.01); H01L 27/0886 (2013.01); H01L 27/0924 (2013.01); H01L 27/10826 (2013.01); H01L 27/10879 (2013.01); H01L 27/1211 (2013.01); H01L 29/66545 (2013.01);
Abstract

One illustrative method disclosed herein includes forming a plurality of transistors on a semiconductor substrate, wherein each of the transistors comprise source/drain epitaxial semiconductor material in the source/drain regions, a contact etch stop layer (CESL) positioned above the source/drain epitaxial semiconductor material and an insulating material positioned above the contact etch stop layer, and forming a plurality of contact isolation cavities by performing at least one etching process sequence, wherein the etching process sequence is adapted to sequentially remove the insulating material, the CESL and the source/drain epitaxial semiconductor material, and forming a contact isolation structure in each of the contact isolation cavities. In this example, the method also includes, after forming the contact isolation structures, removing the sacrificial gate structures so as to form a plurality of replacement gate cavities, and forming a final gate structure in each of the plurality of replacement gate cavities.


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