Matthew Ryoichi Soja

Title: Innovations of Matthew Ryoichi Soja

Introduction

Matthew Ryoichi Soja is a noteworthy inventor based in Seattle, WA, who has made significant contributions to the field of additive manufacturing. With two patents to his name, Soja is recognized for his innovative approaches that enhance manufacturing processes, particularly in aerospace applications.

Latest Patents

Soja's most recent patents include a "Foil Fusion Additive Manufacturing System and Method." This advanced system comprises a foil supply drum, a melting energy source, and a processor. The foil supply drum is designed to dispense a foil sheet over a substrate surface that is supported by a build element. The melting energy source directs a melting energy beam onto the un-melted regions of the foil sheet situated over the substrate surface. The processor executes program instructions based on a three-dimensional digital definition of an object, managing the melting energy beam to selectively convert specific areas of the foil into material layers, while ensuring the melted portions remain distinct from the non-melted sections. The continuous rotation of the foil supply drum enables efficient manufacturing in alignment with digital specifications.

Another of his significant patents is related to a "Method and Device for Producing Contoured Composite Laminate Stiffeners with Reduced Wrinkling." This innovation involves fabricating a composite laminate charge into a straight stiffener with a specified cross-sectional shape. By introducing contours with defined inside and outside radii, this method effectively reduces ply wrinkling during the contouring process, thereby minimizing compression strain on the inner radius and enhancing structural integrity.

Career Highlights

Matthew Ryoichi Soja is affiliated with The Boeing Company, a leader in aerospace design and manufacturing. His work here reflects his commitment to improving manufacturing methodologies, particularly in the development of advanced materials and manufacturing techniques.

Collaborations

Throughout his career, Soja has worked alongside other talented individuals, including Mitchell Loren Ray Mellor and Troy Allan Haworth. Their collaboration contributes to a dynamic work environment focused on innovation and excellence in aerospace engineering.

Conclusion

Matthew Ryoichi Soja's contributions to the field of additive manufacturing and aerospace technology are remarkable. Through his patents and collaborative efforts, he continues to push the boundaries of innovation, setting new standards for efficiency and quality in manufacturing processes.