The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Mar. 16, 2021

Filed:

Jul. 30, 2018
Applicant:

The Boeing Company, Chicago, IL (US);

Inventors:

Mitchell Loren Ray Mellor, Bothell, WA (US);

Troy Allan Haworth, Snohomish, WA (US);

Matthew Ryoichi Soja, Seattle, WA (US);

Assignee:

The Boeing Company, Chicago, IL (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B23K 26/34 (2014.01); B33Y 10/00 (2015.01); B23K 26/342 (2014.01); B33Y 30/00 (2015.01); B33Y 70/00 (2020.01); B23K 26/12 (2014.01); B33Y 50/02 (2015.01); B23K 26/70 (2014.01);
U.S. Cl.
CPC ...
B23K 26/342 (2015.10); B23K 26/123 (2013.01); B33Y 10/00 (2014.12); B33Y 30/00 (2014.12); B33Y 70/00 (2014.12); B23K 26/702 (2015.10); B33Y 50/02 (2014.12);
Abstract

An additive manufacturing system includes a foil supply drum, a melting energy source, and a processor. The foil supply drum is configured to be rotated for dispensing a foil sheet over a substrate surface supported by a build element. The melting energy source is configured to direct at least one melting energy beam onto a non-melted region of the foil sheet located over the substrate surface. The processor is configured to execute computable readable program instructions based on a three-dimensional digital definition of the object, and control the melting energy beam to selectively melt at least some of the non-melted region into melted portions forming a material layer of the object onto the substrate surface while separating the melted portions from non-melted portions, and command rotation of the foil supply drum for dispensing the foil sheet during manufacturing of the object in correspondence with the digital definition.


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