The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jun. 20, 2017

Filed:

Apr. 28, 2006
Applicants:

Yuepeng Wan, Nashua, NH (US);

Santhana Raghavan Parthasarathy, Nashua, NH (US);

Carl Chartier, Manchester, NH (US);

Adrian Servini, Chesterfield, MO (US);

Chandra P. Khattak, Danvers, MA (US);

Inventors:

Yuepeng Wan, Nashua, NH (US);

Santhana Raghavan Parthasarathy, Nashua, NH (US);

Carl Chartier, Manchester, NH (US);

Adrian Servini, Chesterfield, MO (US);

Chandra P. Khattak, Danvers, MA (US);

Assignee:

GTAT Corporation, Merrimack, NH (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
C23C 16/00 (2006.01); C23C 16/24 (2006.01); C01B 33/035 (2006.01); C23C 16/44 (2006.01); C23C 16/458 (2006.01);
U.S. Cl.
CPC ...
C23C 16/24 (2013.01); C01B 33/035 (2013.01); C23C 16/4418 (2013.01); C23C 16/458 (2013.01); Y10T 117/10 (2015.01); Y10T 117/102 (2015.01); Y10T 117/104 (2015.01); Y10T 117/1024 (2015.01); Y10T 117/1032 (2015.01);
Abstract

A method and process for the production of bulk polysilicon by chemical vapor deposition (CVD) where conventional silicon 'slim rods' commonly used in Siemens-type reactors are replaced with shaped silicon filaments of similar electrical properties but larger surface areas, such as silicon tubes, ribbons, and other shaped cross sections. Silicon containing gases, such as chlorosilane or silane, are decomposed and form a silicon deposit on the hot surfaces of the filaments The larger starting surface areas of these filaments ensures a higher production rate without changing the reactor size, and without increasing the number and length of the filaments. Existing reactors need only the adaptation or replacement of filament supports to use the new filaments. The filaments are grown from silicon melt by Edge-defined, Film-fed Growth (EFG) method. This also enables the doping of the filaments and simplification of power supplies for new reactors.


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