Mos device structure and integration method

Abstract

This invention describes a new method for forming self-aligned silicide for application in MOSFET, and a new structure of MOSFET device featuring elevated source and drain, with the objectives of reducing silicide penetration into the source and drain junctions, of eliminating junction spikes, of obtaining smoother interface between the silicide and the silicon substrate, and of reducing the chance of bridging of the silicides on the gate and on the source and drain. The new structure is made by depositing an amorphous layer of silicon on a silicon substrate already patterned with field oxide, gate oxide, polysilicon gate, and silicon nitride spacer on the gate sidewalls. Novel oxide sidewall spacers are then created by first implanting nitrogen into the horizontal surface of the amorphous silicon layer and subsequently thermally oxidizing the part of the amorphous silicon on the vertical sidewalls that is not exposed to nitrogen implantation. A dopant implantation followed by an annealing at 600.degree. C. in nitrogen converts the deposited silicon layer into elevated source and drains. A refractory metal, such as titanium is then deposited over the substrate and, upon rapid thermal annealing, reacts with the elevated source and drain polysilicon to form silicide without consuming the substrate silicon, and without ill effect on the source/drain junctions in the single crystalline silicon. The chance of silicide bridging is greatly reduced due to the special geometry of the novel sidewall oxide spacers.