Todd S Sayler

Title: The Innovative Contributions of Todd S. Sayler

Introduction

Todd S. Sayler is a prominent inventor based in Bear, Delaware, known for his significant contributions to the field of materials science. With a total of 4 patents, he has made remarkable advancements in the development of composite membranes and copolymers.

Latest Patents

One of Todd's latest patents is focused on unsintered expanded polytetrafluoroethylene composite membranes that exhibit dimensional stability. This innovative method involves blending fibrillatable polytetrafluoroethylene (PTFE) particles with thermoplastic polymer particles, which have a lower melting point than the PTFE particles. The process includes forming the blend into a tape, expanding, and heating it to create an ePTFE composite membrane without the need for a sintering temperature. The resulting membrane demonstrates exceptional properties, including a geometric mean matrix modulus to tensile strength ratio of at least about 6 and an absolute dimensional change percentage of less than about 1.5%.

Another notable patent involves dense articles formed from tetrafluoroethylene core shell copolymers. This patent describes a TFE copolymer film with multiple endothermic transitions, showcasing improved physical and mechanical properties such as adhesion and barrier capabilities. The dense articles produced from this method exhibit a methane permeability of less than about 20 µg*micron/cm/min and a void volume of less than about 20%.

Career Highlights

Todd S. Sayler is currently employed at W. L. Gore & Associates, Inc., a company renowned for its innovative materials and technologies. His work at this esteemed organization has allowed him to push the boundaries of material science and contribute to various applications in industries such as aerospace, automotive, and medical devices.

Collaborations

Throughout his career, Todd has collaborated with notable colleagues, including Lawrence A. Ford and Michael E. Kennedy. These partnerships have fostered a creative environment that encourages innovation and the development of cutting-edge technologies.

Conclusion

Todd S. Sayler's contributions to the field of materials science through his patents and work at W. L. Gore & Associates, Inc. highlight his role as a leading inventor. His innovative approaches to composite membranes and copolymers continue to influence various industries and pave the way for future advancements.