Samuel E Lewis

Title: Innovations in Projection Welding by Samuel E. Lewis

Introduction

Samuel E. Lewis is an accomplished inventor based in Midland, MI (US). He is known for his significant contributions to the field of welding technology. With a focus on nonferrous materials, particularly aluminum, Lewis has developed innovative methods that enhance the efficiency and effectiveness of welding processes.

Latest Patents

Lewis holds a patent for a "Method and apparatus of projection welding." This invention addresses the challenges associated with welding overlapping nonferrous sheets, especially thin aluminum sheets. The process involves positioning one sheet with a projection that contacts the surface of another sheet without requiring surface pretreatment to remove oxides. The welding head assembly applies a series of rapid welding pulses, allowing for precise control over the heating and forging of the projection to create a strong weld nugget.

Career Highlights

Throughout his career, Samuel E. Lewis has made notable advancements in welding technology. His work at Newcor, Inc. has been instrumental in developing innovative solutions that improve the quality and reliability of welds in various applications. His expertise in projection welding has set new standards in the industry.

Collaborations

Lewis has collaborated with talented professionals such as Robert G. Van Otteren and Darin M. Gilbert. These partnerships have fostered a creative environment that encourages the exchange of ideas and the development of cutting-edge technologies in welding.

Conclusion

Samuel E. Lewis's contributions to the field of welding, particularly through his patented methods, have significantly impacted the industry. His innovative approach to projection welding continues to inspire advancements in manufacturing processes.