John S Badgley

John S Badgley is a notable inventor based in Dearborn, MI (US), recognized for his contributions to cutting tool technology. He holds a total of 3 patents, showcasing his innovative approach to enhancing machining processes.

Latest Patents

One of his latest patents involves a cutting tool designed for aluminum workpieces that features enhanced crater wear resistance. This iron-based cutting tool is particularly useful for machining aluminum-based workpieces at surface speeds of 1000 sfm or more. The fabrication process includes two key steps: first, removing surface impurities from the cutting tool through sputtering or ion bombardment, resulting in a cleansed activated surface. Second, a single-phase crystal film of sputtered silicon carbide is deposited onto this surface. The activation process involves accelerating ionized argon against the surface, while the silicon carbide is condensed onto the activated surface from a target maintained at zero bias for at least 300 minutes. The resulting film has a thickness ranging from 1 to 4 microns, with an amorphous crystal orientation.

Career Highlights

John S Badgley is currently employed at Ford Motor Company Limited, where he applies his expertise in cutting tool technology. His work has significantly contributed to advancements in machining processes within the automotive industry.

Collaborations

Throughout his career, Badgley has collaborated with notable coworkers, including Duane J Schmatz and Charles O McHugh, further enhancing the innovative environment at Ford Motor Company Limited.

Conclusion

John S Badgley exemplifies the spirit of innovation in the field of cutting tool technology. His patents and contributions continue to influence the machining industry, demonstrating the importance of research and development in engineering.