Chad Ulven

Title: Chad Ulven: Advancing AI-Enabled Additive Manufacturing

Introduction

Chad Ulven is an inventor based in Fargo, North Dakota, whose work focuses on improving additive manufacturing through artificial intelligence, process monitoring, and advanced materials. He is associated with the NDSU Research Foundation.

Latest Patents

Ulven’s patent, “Additive Manufacturing System Incorporated with Artificial Intelligence,” addresses challenges in commercial additive manufacturing with continuous reinforcement. The technology aims to improve the mechanical properties of printed parts by enabling a higher fiber volume fraction and expanding the available printing parameters.

The system is designed to detect and prevent print failures that might otherwise go unnoticed, reducing wasted time and material while improving printing efficiency. Applicator engineering addresses poor interlaminar adhesion, while elevated-temperature control and real-time monitoring help reduce dimensional errors associated with post-curing. Ultrasonic vibration also helps disperse resin and reduce voids in printed parts. Ulven has 1 patent.

Career Highlights

Ulven’s patented work brings together artificial intelligence, real-time process monitoring, temperature control, and ultrasonic vibration to address several manufacturing challenges. Its focus on preventing failures and improving material performance reflects an effort to make reinforced 3D printing more reliable and efficient.

Collaborations

Ulven’s listed coworkers include Md Atikur Rahman and Md Zahirul Islam. His work is associated with the NDSU Research Foundation.

Conclusion

Chad Ulven’s patented additive manufacturing system combines monitoring and process-control techniques to help improve print reliability, material use, and the performance of reinforced 3D-printed parts.