Location History:
- Frankfurt a.M., DE (1997)
- Frankfurt-am-Main, DE (1992 - 2003)
Company Filing History:
Years Active: 1992-2003
Title: Alpaydin Saatci: Innovator in Iron Carbide Production
Introduction
Alpaydin Saatci is a notable inventor based in Frankfurt am Main, Germany. He has made significant contributions to the field of metallurgy, particularly in the production of iron carbide. With a total of 5 patents, his work has advanced the methods of iron reduction and carburization.
Latest Patents
One of his latest patents is a method for producing a mixture of iron carbide and granular, directly reduced iron. This innovative process involves the production of an end product containing iron carbide (Fe C) from an intermediate product supplied by an iron ore reduction plant. The intermediate product is fed into a carburization reactor where liquid hydrocarbons are introduced at temperatures ranging from 500 to 900 °C. The process allows for a swirling movement of the granular, directly reduced iron, resulting in an end product that consists of 5 to 90 wt. % Fe C. Additionally, a fluidization gas containing methane and hydrogen can be added to enhance the reaction.
Another significant patent involves a process and apparatus for the direct reduction of iron oxide. This economical process is designed to achieve a high degree of reduction and carburization to form Fe3C in a relatively short time. The treatment occurs in two stages within fluidized beds. The first stage utilizes a circulating fluidized bed system, where the amount of solids circulated is at least five times the weight of the solids in the reactor. The remaining reduction and conversion to Fe3C take place in a conventional fluidized bed. The process also includes the condensation of water from the exhaust gas and the addition of reducing gases to optimize the reaction conditions.
Career Highlights
Throughout his career, Alpaydin Saatci has worked with prominent companies in the metallurgy sector, including Metallgesellschaft Aktiengesellschaft and Lurgi Metallurgie GmbH. His experience in these organizations has contributed to his expertise in iron production technologies.
Collaborations
Alpaydin has collaborated with notable professionals in his field, including Martin Hirsch and Wolfgang Bresser. These partnerships have further enriched his work and innovations in metallurgy.
Conclusion
Alpaydin Saatci's contributions to the field of metallurgy, particularly in iron carbide production, demonstrate his innovative spirit and technical expertise. His patents reflect a commitment to advancing industrial processes and improving efficiency in iron production.