Alfred F Brault

Title: Alfred F. Brault: Innovator in Automotive Interior Design

Introduction

Alfred F. Brault, an inventive mind hailing from South Berwick, Maine, is recognized for his significant contributions to automotive interior design. With a total of five patents to his name, Brault has demonstrated a strong commitment to enhancing vehicle comfort and aesthetics through innovative materials and manufacturing processes.

Latest Patents

Brault's most recent patents reflect his expertise in creating advanced automotive interior components. One of his notable inventions is a cushioned automotive interior trim part and the process for making it. The patented process involves molding a substrate retainer layer, forming a skin layer, and creating an intermediate layer made from clusters of entangled high and low melt polyethylene terephthalate (PET) fibers. This innovative method employs induced vibrations to ensure the packed clusters form tightly, followed by a series of heating and cooling processes to achieve the desired molded shape and density.

Another remarkable patent is the process for molding multi-colored plastic shells. This inventive method utilizes a heated mold with a dual powder box arrangement, allowing for the formation of an integral vinyl skin shell in multiple colors. Through alternating powder applications and embedded dams, the process efficiently combines various colored powders while mitigating contamination, providing a unique aesthetic finish for automotive components.

Career Highlights

Alfred F. Brault is currently associated with Davidson Textron Inc., where he continues to influence the industry with his innovative designs. His technical skills and creative thinking have positioned him as a valuable asset within the company, contributing to its success in automotive solutions.

Collaborations

Throughout his career, Brault has worked alongside talented colleagues, including Josh Kelman and Stephen N. Roberts. These collaborations have fostered an environment of creativity and innovation, fueling the development of groundbreaking automotive products that meet evolving consumer demands.

Conclusion

Alfred F. Brault stands out as a prominent inventor in the automotive industry, whose patents reflect his dedication to enhancing interior design through innovative technology. His work at Davidson Textron Inc. and his collaborative spirit with fellow inventors exemplify the importance of innovation in improving the quality and functionality of automotive interiors. As the industry progresses, Brault's contributions are likely to inspire further advancements in automotive design and engineering.