The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Nov. 08, 2016

Filed:

Sep. 13, 2013
Applicant:

International Business Machines Corporation, Armonk, NY (US);

Inventors:

Lawrence Jacobowitz, Wappingers Falls, NY (US);

Stephen Buchwalter, Hopewell Junction, NY (US);

Casimer DeCusatis, Poughkeepsie, NY (US);

Peter A. Gruber, Mohegan Lake, NY (US);

Da-Yuan Shih, Poughkeepsie, NY (US);

Attorneys:
Primary Examiner:
Int. Cl.
CPC ...
H01L 33/58 (2010.01); H01L 31/0232 (2014.01); B29D 11/00 (2006.01); B82Y 30/00 (2011.01); G02B 3/00 (2006.01); H01L 27/146 (2006.01);
U.S. Cl.
CPC ...
H01L 33/58 (2013.01); B29D 11/00365 (2013.01); B29D 11/00461 (2013.01); B82Y 30/00 (2013.01); G02B 3/0018 (2013.01); H01L 27/14685 (2013.01); H01L 31/02327 (2013.01); G02B 3/0056 (2013.01); H01L 27/14627 (2013.01);
Abstract

A wafer-scale apparatus and method is described for the automation of forming, aligning and attaching two-dimensional arrays of microoptic elements on semiconductor and other image display devices, backplanes, optoelectronic boards, and integrated optical systems. In an ordered fabrication sequence, a mold plate comprised of optically designed cavities is formed by reactive ion etching or alternative processes, optionally coated with a release material layer and filled with optically specified materials by an automated fluid-injection and defect-inspection subsystem. Optical alignment fiducials guide the disclosed transfer and attachment processes to achieve specified tolerances between the microoptic elements and corresponding optoelectronic devices and circuits. The present invention applies to spectral filters, waveguides, fiber-optic mode-transformers, diffraction gratings, refractive lenses, diffractive lens/Fresnel zone plates, reflectors, and to combinations of elements and devices, including microelectromechanical systems (MEMS) and liquid crystal device (LCD) matrices for adaptive, tunable elements. Preparation of interfacial layer properties and attachment process embodiments are taught.


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