Method for forming silicon-oxynitride layer on semiconductor device

Abstract

A semiconductor device provides improved performance at high integration levels by utilizing a gate insulation layer formed from silicon-oxynitride which prevents impurities in the doped gate electrode from diffusing into the semiconductor substrate during the fabrication processes. A method for forming the silicon-oxynitride layer utilizes a vertical diffusion furnace to increase productivity and achieve a uniform nitrogen density in the silicon-oxynitride layer. The method includes forming an initial oxide layer on a semiconductor substrate, changing the initial oxide layer into a pure oxide layer, and then changing the pure oxide layer into a silicon-oxynitride layer. The initial oxide layer is formed by loading a semiconductor substrate into a diffusion furnace at a temperature between 550˜750° C., raising the temperature of the substrate to between 700˜950° C., and injecting a mixture of oxygen and nitrogen has into the diffusion furnace. The initial oxide layer is then changed into a pure oxide layer by utilizing either a wet or dry oxidation method. The pure oxide layer is then changed into a silicon-oxynitride layer by injecting N O into the diffusion furnace. Finally, nitrogen gas is injected into the furnace to cool the substrate down slowly, thereby reduce stress in the substrate.