Process for fabricating self-aligned split gate flash memory

Abstract

The present invention provides a process for fabricating a self-aligned split gate flash memory. First, a patterned gate oxide layer, a first patterned polysilicon layer, and a first patterned mask layer are successively formed on a semiconductor substrate, and a first insulating spacer is formed on their sidewalls. Then, shallow trench isolation (STI) is formed in the substrate using the first patterned mask layer and the first insulating spacer as a mask. Then, the first patterned mask layer and a part of the first insulating spacer are removed to expose the first patterned polysilicon layer. A floating gate region is defined on the first patterned polysilicon layer, and the surface of the first polysilicon layer in the floating gate region is selectively oxidized to form polysilicon oxide layer. Then, the polysilicon oxide layer is used as a mask to remove the underlying first polysilicon layer in a self-aligned manner to form a floating gate. Finally, an intergate insulating layer and a second patterned polysilicon layer as a control gate are succesively formed on the polysilicon oxide layer. The present invention forms a floating gate in a self-aligned manner, which can decreases critical dimension. When an oxidation process is conducted to form the above polysilicon oxide layer, the nitride liner layer and the insulating spacer formed in the trench protect the sides of floating gate from oxygen invasion. This prevents the line width of floating gate from size reduction. Current leakage is also be avoided.