The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Dec. 01, 1992

Filed:

Dec. 23, 1991
Applicant:
Inventors:

John Acocella, Hopewell Junction, NY (US);

Philip L Flaitz, Walden, NY (US);

Raj N Master, Wappingers Falls, NY (US);

Chandrasekhar Narayan, Hopewell Junction, NY (US);

Sarah H Knickerbocker, Hopewell Junction, NY (US);

Paul H Palmateer, Wappingers Falls, NY (US);

Sampath Purushothaman, Yorktown Heights, NY (US);

Srinivasa S Reddy, LaGrangeville, NY (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B22F / ;
U.S. Cl.
CPC ...
419-7 ; 22826318 ; 228123 ; 419-9 ; 419 10 ; 419 19 ; 419 36 ; 419 57 ; 427 71 ; 427123 ; 427191 ; 427287 ; 4273767 ; 428620 ; 428632 ; 428469 ;
Abstract

A method of forming an adherent layer of metallurgy on a ceramic substrate which includes the steps of obtaining a ceramic material containing a polymeric binder and copper metallurgy patterns within the ceramic body. In one embodiment of the invention, the ceramic body also contains MgO. Thereafter, a surface layer of metallurgy is formed on the surface of the ceramic body. In one embodiment, the surface layer is nickel and in another embodiment, the surface layer is copper or gold. Then, the ceramic body undergoes a sintering cycle which includes the steps of pyrolysis, binder burnoff and, lastly, densification and, in some cases, crystallization. During densification and crystallization, there is a predetermined steam atmosphere which meets the following requirements: a partial pressure of oxygen less than that necessary to satisfy the equilibrium equation 4Cu+O.sub.2 =2Cu.sub.2 O; and a partial pressure of oxygen less than or equal to that necessary to satisfy the equilibrium equation 2Ni+O.sub.2 =2NiO for nickel in said surface metallurgy.


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