The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jan. 06, 2026

Filed:

Mar. 14, 2023
Applicants:

National Technology & Engineering Solutions of Sandia, Llc, Albuquerque, NM (US);

Government of the United States As Represented BY the Director, National Security Agency, Fort George G. Meade, MD (US);

Inventors:

Scott William Schmucker, Albuquerque, NM (US);

Esther Frederick, Columbia, MD (US);

David R. Wheeler, Albuquerque, NM (US);

Shashank Misra, Albuquerque, NM (US);

Robert Butera, Prince Frederick, MD (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
H01L 21/02 (2006.01); H01J 37/28 (2006.01); H01J 37/317 (2006.01);
U.S. Cl.
CPC ...
H01L 21/02312 (2013.01); H01J 37/28 (2013.01); H01J 37/3174 (2013.01); H01L 21/02175 (2013.01); H01L 21/02178 (2013.01); H01L 21/0228 (2013.01); H01L 21/02301 (2013.01); H01J 2237/2818 (2013.01); H01J 2237/31754 (2013.01); H01J 2237/31759 (2013.01); H01J 2237/31761 (2013.01);
Abstract

A process for area selective atomic layer deposition (ALD) at the near atomic scale (sub 10 nm) is disclosed. A substrate surface is cleaned and terminated with hydrogen and a pattern written in the hydrogen terminated surface by selectively depassivating the surface using scanning tunneling microscope lithography. The depassivated regions are subjected to a halogen flux with the thus passivated regions further subjected to a functionalization process creating functionalized regions. The role of hydrogen and halogen can be inverted to invert the tone of the pattern. The substrate is then subjected to the ALD process, with growth occurring only in the non-functionalized regions. The substrate may then optionally be subjected to selective etching to remove the functionalized regions and the portions of the substrate under the functionalized regions.


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