John D Koch

Title: Innovations by John D Koch in Ceiling Tile Manufacturing

Introduction

John D Koch is an accomplished inventor based in Greenwood, IN (US). He has made significant contributions to the field of ceiling tile manufacturing, holding two patents that showcase his innovative processes. His work focuses on improving the quality and efficiency of ceiling tile production.

Latest Patents

Koch's latest patents include a "Process for the manufacture of ceiling tile" and a "Method for forming ceiling tile." The first patent describes a process that utilizes shredded scrap or virgin fiberglass combined with starch, water, and other components to create ceiling tiles. This process begins with preparing a mixture of water, starch, boric acid, and fire clay, which is then heated to form a gel. Fiberglass is added to this gel to create a pulp, which is subsequently fed into trays to form slabs. These slabs are dried and finished into tiles.

The second patent outlines a method for consistently producing ceiling tiles with uniform density and surface texture. This method employs a conveyor system that moves trays in a horizontal direction. A specially designed feeder box deposits pulp, made from a mixture of water, starch, fibrous material, and other ingredients, into the trays. The unique design of the feeder box, which includes a sloping front edge and a compound curvature surface, enhances the uniformity of the density and surface texture of the produced ceiling tiles.

Career Highlights

Koch's career is marked by his dedication to innovation in the manufacturing sector. He works for Knauf Fiber Glass GmbH, where he continues to develop and refine processes that enhance product quality. His contributions have made a significant impact on the industry, particularly in the area of ceiling tile production.

Collaborations

Throughout his career, Koch has collaborated with notable colleagues, including Mark R Glassley and Richard N Cunningham. These partnerships have fostered an environment of creativity and innovation, leading to advancements in manufacturing techniques.

Conclusion

John D Koch's work in ceiling tile manufacturing exemplifies the spirit of innovation. His patents reflect a commitment to improving product quality and manufacturing efficiency. His contributions continue to influence the industry and inspire future advancements.