Self-aligned double patterning process for metal routing

Abstract

Self-aligned double patterning processes to produce metal route between and connecting conductive lines are disclosed. Embodiments include forming a hard mask over a dielectric layer; forming a patterning template including plural parallel linear elements on the hard mask, wherein said hard mask is exposed between adjacent parallel linear elements; forming a block mask covering a portion of said adjacent parallel linear elements and spaces therebetween; etching exposed portions of said hard mask through said block mask and said patterning template defining plural parallel lines; removing said block mask and said patterning template; forming a cut mask above said hard mask to define an opening perpendicular to and connecting two adjacent parallel lines; etching said hard mask through said cut mask and removing the cut mask; etching recesses in the dielectric layer through said hard mask; removing the hard mask; and filling said recesses with a conductive material.