The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Dec. 30, 2014

Filed:

Dec. 20, 2010
Applicants:

George A. Dunbar, Iii, Essex Junction, VT (US);

Jeffrey C. Maling, Grand Isle, VT (US);

William J. Murphy, North Ferrisburgh, VT (US);

Anthony K. Stamper, Williston, VT (US);

Inventors:

George A. Dunbar, III, Essex Junction, VT (US);

Jeffrey C. Maling, Grand Isle, VT (US);

William J. Murphy, North Ferrisburgh, VT (US);

Anthony K. Stamper, Williston, VT (US);

Attorneys:
Primary Examiner:
Int. Cl.
CPC ...
H01L 21/00 (2006.01); G06F 17/50 (2006.01); B81B 3/00 (2006.01); B81C 1/00 (2006.01); H01H 57/00 (2006.01);
U.S. Cl.
CPC ...
B81B 3/0021 (2013.01); G06F 17/5072 (2013.01); B81B 2203/0118 (2013.01); B81B 2203/04 (2013.01); B81C 2201/017 (2013.01); B81C 2201/0109 (2013.01); B81C 2201/0167 (2013.01); B81C 1/00476 (2013.01); H01H 2057/006 (2013.01); H01H 57/00 (2013.01); B81B 2201/014 (2013.01);
Abstract

A method of forming at least one Micro-Electro-Mechanical System (MEMS) includes forming a lower sacrificial material used to form a lower cavity. The method further includes forming a cavity via connecting the lower cavity to an upper cavity. The cavity via is formed with a top view profile of rounded or chamfered edges. The method further includes forming an upper sacrificial material within and above the cavity via, which has a resultant surface based on the profile of the cavity via. The upper cavity is formed with a lid that is devoid of structures that would interfere with a MEMS beam, including: depositing a lid material on the resultant surface of the upper sacrificial material; and venting the upper sacrificial material to form the upper cavity such the lid material forms the lid which conforms with the resultant surface of the upper sacrificial material.


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