Method and system for minimizing axial backlash in a dual load path fail-safe aircraft actuator system

Abstract

The actuator locking mechanism is a bi-directional secondary load path lock that operates under both compression and tension loads via a radial locking wedge and axial slide lock system. This locking mechanism is designed to effectively protect against structural disconnect after a primary load path failure occurs and to minimize the axial play in the engaged secondary load path. To avoid the dormancy of such a failure, the activated mechanism jams/stalls the actuator drive thereby alerting the aircrew and the maintenance crew of the fault condition and allowing safe continued flight and landing. This locking mechanism is impervious to relative deflection between the primary and secondary load path such that under a non-failed condition, the mechanism will not jam. A jam only occurs when axial displacement (tension or compression direction) is greater than a predetermined relative deflection. This axial displacement is eliminated by the slide locking system minimizing the axial play. The makeup of this radial locking design also features a cageless roller implementation which captures the rollers within the features of the V-shaped ramp design.