The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Nov. 16, 2010

Filed:

Mar. 01, 2007
Applicants:

Kazushige Ohno, Gifu, JP;

Kazutake Ogyu, Gifu, JP;

Masayuki Hayashi, Gifu, JP;

Masafumi Kunieda, Gifu, JP;

Inventors:

Kazushige Ohno, Gifu, JP;

Kazutake Ogyu, Gifu, JP;

Masayuki Hayashi, Gifu, JP;

Masafumi Kunieda, Gifu, JP;

Assignee:

Ibiden Co., Ltd., Gifu, JP;

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B01J 23/00 (2006.01); B01J 21/00 (2006.01); B01J 20/00 (2006.01);
U.S. Cl.
CPC ...
Abstract

The present invention provides a method for producing a honeycomb structure which carries a catalyst component containing at least one element selected from the group consisting of alkali metals and alkaline earth metals and purifies exhaust emissions. The method of the invention includes: a starting material mixing step of mixing ceramic particles having a predetermined average particle size, fine particles being composed of the same material as the ceramic particles and having an average particle size smaller than the predetermined average particle size, and an erosion-resistant material or a precursor thereof which inhibits the catalyst component from eroding the ceramic particles more effectively than an oxide of the element contained in the ceramic particles, to prepare a puddle; a molding and firing step of molding the puddle into a molded body and firing the molded body to sinter the molded body and to allow a ceramic particle protection material composed of the erosion-resistant material or the precursor thereof to be present on the surface of the molded body; and a catalyst-carrying step of making the fired molded body to carry the catalyst component.


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