Structure and method for forming self-aligned bipolar junction transistor with expitaxy base

Abstract

The present invention proposes a novel method to fabricate a Bipolar Junction Transistor device. The steps of the present invention include forming a shallow trench isolation structure in a substrate. An oxide layer is formed on the substrate. Subsequently, a polysilicon layer is next formed on the oxide layer, and the polysilicon layer has first type ion. Successively, a polysilicon layer is patterned on the oxide layer. The next step is to perform a second type ion implantation, thereby forming a collector region in the substrate and below the emitter window. The oxide layer is removed inside the emitter window. An expitaxy base is then formed on the polysilicon layer and substrate, thereby forming base region on the collector region, wherein the expitaxy base has the first type ion. After the expitaxy base is formed, a dielectric layer is formed over the expitaxy base. Next, the dielectric layer is etched to form inner spacer on sidewalls of the expitaxy base inside the emitter window. A second polysilicon layer is formed over the expitaxy base and the emitter window, wherein the second polysilicon layer has the second type ion. Finally, an etching process is introduced to etch the second polysilicon layer to form emitter plug. That is self-aligned to the emitter window.