The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jun. 17, 2003

Filed:

Jan. 07, 1999
Applicant:
Inventors:

Ann Bolcavage, Plainfield, IN (US);

Jeff Hart, Columbus, OH (US);

Assignee:

Tosoh SMD, Inc., Grove City, OH (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
C23C 1/434 ; B23K 2/000 ;
U.S. Cl.
CPC ...
C23C 1/434 ; B23K 2/000 ;
Abstract

An improved method for joining mating surfaces of a metallic sputter target and a backing plate of aluminum, aluminum alloy or aluminum matrix composite material to form a sputter target/backing plate assembly comprises the steps of roughening the mating surface of either the sputter target or the backing plate to form a plurality of salient portions; depositing an intermediate layer comprising nickel on that mating surface; pressing the sputter target and the backing plate together along the mating surfaces so as to disrupt the mating surfaces; and holding the sputter target and the backing plate in contact at a temperature just below the melting points of the sputter target and backing plate materials to promote diffusion bonding. In an especially preferred form of the invention, the mating surface on the harder of the sputter target or the backing plate is roughened by machining a series of concentric grooves. The grooved mating surface is covered by a layer of nickel having a consistent thickness, preferably by means of electroplating, sputtering, electroless plating, or as a foil. The sputter target and the backing plate are then joined along the mating surfaces using hot isostatic pressing or vacuum hot pressing.


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