Method of forming mosfet with buried contact and air-gap gate structure

Abstract

A method of forming MOSFET with buried contacts and air-gap gate structure is disclosed. The method comprises following steps firstly, a gate is formed of pad oxide layer and a nitride layer sequentially on a silicon substrate, which has trench isolations. Then, a polysilicon layer and an oxide layer are deposited in order on all areas. Subsequently, an etched-back using the nitride layer a stopping layer is achieved. After that the nitride layer is removed thereby, forming a gate hollow region. After the pad oxide layer is removed, an oxynitride layer is regrown to be as the gate oxide. Thereafter, a silicon is deposited on all areas and refills in the gate hollow region. A planarization process is again performed using the oxide layer as an etch-stopping layer. Subsequently, the oxide layer is removed. S/D/G ion implanted into the polysilicon layer and the silicon layer. Then, the nitride spacers are removed to form dual recessed spaces. Another ion implantation is undertaken into first doped region and in a second doped region, which is in the bottom of the dual recessed spaces. A CVD oxide layer is then deposited on all areas and seals the dual recessed regions and forms the air-gaps. Finally an annealing process is carried out to form the shallow S/D, extended S/D junctions, and the buried contacts.