Etching procedure for floating gate formation of a flash memory device

Abstract

A method of forming floating gates for flash memory is disclosed to improve contact properties with erase gates. The method includes formation of a tunnel oxide layer, a polysilicon layer and an interpoly insulating layer. These layers are patterned in two dry etching steps to complete floating gate definition. In the first etching step, the interpoly insulating layer is etched open in an oxide chamber to form a taper opening. The taper opening is further deepened in the second etching step, in which the polysilicon layer and the tunnel oxide layer are etched open in sequence in a poly chamber. A contact with smooth, vertical surface profile is thus formed in the second etching step. The two-step dry etching procedure is found to provide good contact profile for the floating gate to facilitate subsequent oxide deposition and contact filling. The proposed etching procedure also makes substantial operation reduction for floating gate formation and thus advantageously costs down for flash memory production.