The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jul. 31, 2001

Filed:

Oct. 15, 1999
Applicant:
Inventors:

Bao-Ju Young, I-Lan, TW;

Chia-Shiung Tsai, Hsin-chu, TW;

Ming-Hsin Huang, Hsin-chu, TW;

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
H01L 2/144 ;
U.S. Cl.
CPC ...
H01L 2/144 ;
Abstract

A new method of etching metal lines without polymer residue using a composite hard mask and two-step hard mask etching process is described. An insulating layer is provided on a semiconductor substrate. A first barrier metal layer is deposited overlying the insulating layer. A metal layer is deposited overlying the barrier metal layer. A second barrier metal layer is deposited overlying the metal layer. A composite hard mask layer is deposited overlying the second barrier metal layer. A photoresist mask is formed overlying the composite hard mask layer having openings where openings are to be made within the metal layer. First, the composite hard mask layer is partially etched away where it is not covered by the photoresist mask. Second, most of the composite hard mask layer is overetched away leaving a patterned hard mask and a portion of the hard mask layer within the openings whereby a polymer is formed within the openings. Since the second barrier metal layer is covered by the hard mask layer within the openings, the polymer does not contain metallic atoms. The polymer is removed. Thereafter, the photoresist mask is removed. The metal layer and barrier metal layers not covered by the patterned hard mask are etched away to form metal lines wherein the hard mask layer within the openings is also removed.


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