Vertical floating gate transistor with epitaxial channel

Abstract

A vertical floating gate transistor includes an epitaxially formed channel between its lower source/drain region and upper source/drain region, with a floating gate electrode in a trench that extends vertically through those regions and a control or programming gate electrode above and separated from the floating gate electrode. A process for forming the vertical floating gate transistor implants the substrate to provide the lower source/drain region, then forms an epitaxial layer that provides the channel over the previously formed lower source/drain region. Then, the upper source/drain region is implanted above the lower source/drain region and epitaxial channel layer, followed by formation of a vertical trench and the floating and control gates. Forming the epitaxial layer over a previously implanted lower source/drain region allows independent control of the resistivity of the lower source/drain region, such that it can have low resistivity, facilitating device symmetry. Also, the epitaxial channel layer has improved doping uniformity over diffusion type channel region, lowering channel length and increasing performance and yield. Finally, the source/drain regions may incorporate two separate dopants to provide an extended region that further minimizes the channel length while providing higher punch through voltage levels and retaining low resistivity.