The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Sep. 05, 2000

Filed:

Sep. 04, 1998
Applicant:
Inventors:

David E Jech, Tucson, AZ (US);

Jordan P Frazier, Tucson, AZ (US);

Richard H Sworden, Tucson, AZ (US);

Juan L Sepulveda, Tucson, AZ (US);

Assignee:

Brush Wellman, Inc., Cleveland, OH (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B22F / ; B22F / ;
U.S. Cl.
CPC ...
428547 ; 228246 ; 257720 ; 257796 ; 361679 ; 361704 ; 361705 ; 361707 ; 361708 ; 361709 ; 361719 ; 419-6 ; 419-7 ; 419-8 ; 419-9 ; 419 10 ; 419 27 ; 419 38 ; 419 66 ; 428550 ; 428553 ; 428555 ; 428567 ; 428569 ; 428577 ; 428610 ; 428613 ; 428618 ; 428620 ; 428627 ; 428634 ; 428637 ; 428649 ; 428650 ; 428655 ; 428656 ; 428686 ;
Abstract

The invention provides for a functionally-graded metal substrate that is made of at least two metal compositions, a functional insert and a surrounding body that surrounds the functional insert. In a preferred embodiment of the invention a functional insert powder composition of loose powder metal is placed in a compact of a surrounding body powder composition and both metal compositions are sintered in a sintering furnace to form a sintered part. The sintered part is infiltrated in part or in whole with a molten metal compound to produce a functionally graded metal substrate having a density of at least 90% of theoretical. A heat-generating component such as a chip can be attached to the metal substrate for use in microelectronic packaging. When the functionally-graded metal substrate has two discrete compositions of copper/tungsten the surrounding body which has a CTE that ranges from about 5.6ppm/.degree. C. to about 7 ppm/.degree. C. constrains the expansion of the functional insert which has a thermal conductivity that ranges from about 200 W/mK to about 400 W/mK.


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