Solder preform carrier and use

Abstract

Clear thermoplastic is vacuum molded to produce rectangular, frustro-pyramidal shaped cavities in a horizontal matrix for holding rectangular solder preforms. No-clean flux liquid is dispensed onto a preform placed in each cavity, then another holder is placed upside-down on the first holder, the holders are flipped and then no-clean flux liquid is dispensed on the dry side of the preform. Holes in the cavity bottoms drain and circulate drying air to the preform bottoms. A hole in one corner and a different width slot in an opposite corner of each holder, allow multiple holders to be stacked on a bottom frame with different sized threaded posts. An empty holder and then a dust cover are stacked on the posts to hold and protect the preforms. A top frame is stacked on the posts and nuts are screwed onto the posts to form a carrier. The cavities are sized relative to the preforms to hold the preforms in position during carrier transport. The holders are unstacked and each positioned at a station with different sized posts on a rotating table of a pick-and-place machine. A robot arm with rubber tipped vacuum probe picks up the preforms and places them on a circuit board. Grippers on the arm are used to move a heated component on top of the preform for reflow soldering. The circuit board can be used without cleaning with solvents or CFC's.