Method of making multicolor crt display screen with minimal phosphor

Abstract

An improved method of forming a multicolor cathode-ray tube display screen to minimize phosphor contamination. A light-absorbing matrix is first formed on the inner surface of a CRT faceplate, preferably by photoetching of a substantially black metallic layer. Then, multiple color dot patterns are deposited in the matrix openings by (a) depositing a layer of positive photoresist on the matrix and any previously-deposited dot pattern; (b) exposing the resist through a shadow mask to light from a point source positioned to simulate an electron gun; (c) developing the resist to form an integral mask containing a pattern of holes aligned with the matrix openings for one color phosphor; (d) coating the developed resist layer with a photohardenable phosphor slurry; (e) exposing the slurry coating through the faceplate to light from a diffuse source; (f) developing the slurry to remove the unexposed portions, leaving a pattern of dots of one color; and (g) stripping away the photoresist masking layer. Steps (a) through (g) are then repeated to produce each additional color dot pattern.