The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Aug. 26, 2025

Filed:

Jul. 28, 2022
Applicant:

International Business Machines Corporation, Armonk, NY (US);

Inventors:

Joe Lee, Niskayuna, NY (US);

Yann Mignot, Slingerlands, NY (US);

Christopher J. Penny, Saratoga Springs, NY (US);

Koichi Motoyama, Clifton Park, NY (US);

Attorneys:
Primary Examiner:
Int. Cl.
CPC ...
H01L 21/033 (2006.01); H01L 21/027 (2006.01); H01L 21/308 (2006.01); H01L 21/311 (2006.01); H01L 21/3213 (2006.01); H01L 21/768 (2006.01);
U.S. Cl.
CPC ...
H01L 21/0337 (2013.01); H01L 21/0276 (2013.01); H01L 21/0335 (2013.01); H01L 21/0338 (2013.01); H01L 21/3086 (2013.01); H01L 21/3088 (2013.01); H01L 21/31144 (2013.01); H01L 21/32139 (2013.01); H01L 21/76816 (2013.01); H01L 21/76897 (2013.01); H01L 21/0332 (2013.01);
Abstract

A method of forming a mandrel for use in a pitch doubling process is provided in which a metal hard mask is inserted between a mandrel material layer and a soft mask. The insertion of the metal hard mask allows for easier pattern transfer into the mandrel material layer and avoids many issues encountered during multi-patterning steps. The insertion of the metal hard mask forms a square mandrel that has a flat top due to durability against etch and ability to wet strip the metal hard mask. The metal hard mask can be tuned before pattern transfer into the underlying mandrel material layer to provide a hard mask pattern that is smaller or larger than the pattern without performing such tuning. The method also can be used to protect the downstream non-mandrel processes where selectivity is crucial.


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