Pan cleaning brush module, controller and methods of same

Abstract

The invention relates to an improved system, device and method for optimized, high volume cleaning of pans, related brush modules, and methods of operating and processing same A pan cleaning system having one or more modular swing arms for cleaning a flow of pans is provided. The system having a frame with a mounting point for each of the modular swing arms and the swing arm pivots about a pivoting element freely motivated by a swing arm actuator and controlled with a swing arm limiter coupled to one or more controllers. The modular swing arm is positioned by the one or more controllers by activating the swing arm actuator to position and to engage a dirty pan from the flow of pans at a pressure range exerted by the actuator and limited by the swing arm limiter such that the pan is cleaned. On one of the modular swing arms, a cleaning module mounting a staggered set of two or more brush heads is provided in offset rows provides overlap during cleaning to overcome compression issues in the brush heads during movement of the pan. Each of the brush heads also having bristles specifically spaced and angled so that they provide consistent contact without laying over one another when compression does occur. Each of the brush heads also rotating so that the rotational moments of each of the brush heads in the two or more brush heads is offset by the equal or paired rotating brush heads. Finally, the controller is provided so that it can sense numerous conditions in the cleaning process, including things like pan height, pan type, the amount of contaminants on the pan, the size of the pan, how much agitation or pressure to apply to the pan, when the pan is passing the cleaning module, whether a jam may be occurring under the module, and similar variables during the cleaning process.