The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Feb. 06, 2024

Filed:

Mar. 01, 2022
Applicants:

Xerox Corporation, Norwalk, CT (US);

Palo Alto Research Center Incorporated, Palo Alto, CA (US);

Inventors:

Christopher T. Chungbin, Webster, NY (US);

PriyaankaDevi Guggilapu, Webster, NY (US);

Daniel R. Cormier, Pittsford, NY (US);

David G. Tilley, Williamson, NY (US);

David A. Mantell, Rochester, NY (US);

Michael F. Dapiran, Webster, NY (US);

Assignee:

Xerox Corporation, Norwalk, CT (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B33Y 30/00 (2015.01); B33Y 50/02 (2015.01); B22F 10/85 (2021.01); B22D 23/00 (2006.01); B22F 10/22 (2021.01); B33Y 10/00 (2015.01); B22F 12/50 (2021.01);
U.S. Cl.
CPC ...
B22F 10/22 (2021.01); B22D 23/003 (2013.01); B22F 10/85 (2021.01); B22F 12/50 (2021.01); B33Y 10/00 (2014.12); B33Y 30/00 (2014.12); B33Y 50/02 (2014.12);
Abstract

A metal object manufacturing apparatus is configured to eject melted metal drops to form a continuous metal line over a line of spatially separated pillars in a single pass. The ejection frequency for forming the continuous metal line is different than the frequency used to form the pillars. In one embodiment, the ejection frequency for forming the pillars is about 100 Hz and the frequency used to form the continuous metal line over the line of spatially separated pillars is about 300 Hz with a drop spacing of about 0.2 mm. Continuous metal lines are formed to extend the continuous metal lines over the pillars laterally to fill the gaps between the continuous metal lines over the pillars. These continuous metal lines that fill the gaps are formed while operating the ejection head at the 300 Hz frequency with a drop spacing of 0.28 mm.


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