The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Dec. 05, 2023

Filed:

Feb. 12, 2021
Applicant:

Layerwise NV, Leuven, BE;

Inventors:

Gokula Krishna Muralidharan, Ghent, BE;

Jonathan Watson, Santa Monica, CA (US);

Wim Hermans, Schaarbeek, BE;

Bas Verhagen, Heist-op-den-Berg, BE;

Assignee:

LAYERWISE NV, Leuven, BE;

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B22F 10/73 (2021.01); B33Y 10/00 (2015.01); B33Y 40/00 (2020.01); B33Y 30/00 (2015.01); B22F 12/70 (2021.01); B23K 26/342 (2014.01); B22F 12/00 (2021.01); B22F 10/28 (2021.01); B23K 26/12 (2014.01);
U.S. Cl.
CPC ...
B22F 10/73 (2021.01); B22F 10/28 (2021.01); B22F 12/38 (2021.01); B22F 12/70 (2021.01); B23K 26/342 (2015.10); B33Y 10/00 (2014.12); B33Y 40/00 (2014.12); B23K 26/123 (2013.01); B33Y 30/00 (2014.12);
Abstract

A method of manufacturing a three-dimensional article is provided for a system including a powder handling module containing stored metal powder. The stored metal powder includes used metal powder that was previously part of the metal powder loaded into a print engine during a previous fabrication process. The method includes (1) loading a volume of the metal powder into an agitation device, (2) operating the agitation device until an avalanche angle of the metal powder is modified to within a specified range to provide a volume of usable metal powder, (3) loading the usable metal powder into a three-dimensional print engine, and (4) operating the print engine to fabricate a the three-dimensional article. This process improves coating quality within the print engine. Improving coating quality improves dimensional accuracy of the three-dimensional article along with reducing defects resulting from coating artifacts.


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