The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
May. 23, 2023

Filed:

Jul. 23, 2018
Applicant:

Stratasys, Inc., Eden Prairie, MN (US);

Inventors:

Vittorio L. Jaker, Chanhassen, MN (US);

Paul Leavitt, Minneapolis, MN (US);

Benjamin N. Dunn, St. Louis Park, MN (US);

Assignee:

Stratasys, Inc., Eden Prairie, MN (US);

Attorneys:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B29C 64/118 (2017.01); B29C 64/245 (2017.01); B29C 64/393 (2017.01); B33Y 70/00 (2020.01); B29K 71/00 (2006.01); B33Y 10/00 (2015.01); B33Y 50/02 (2015.01);
U.S. Cl.
CPC ...
B29C 64/118 (2017.08); B29C 64/245 (2017.08); B29C 64/393 (2017.08); B29K 2071/00 (2013.01); B29K 2995/004 (2013.01); B33Y 10/00 (2014.12); B33Y 50/02 (2014.12); B33Y 70/00 (2014.12);
Abstract

A method of 3D printing a part with an extrusion-based additive manufacturing system includes providing a filament having a semi-crystalline material as a majority component of a polymeric matrix to a liquefier having a liquefier tube having an overall length between an inlet end and an outlet end. An upper portion of the liquefier tube adjacent the inlet end has a first length and a first cross-sectional area substantially perpendicular to a longitudinal axis and a lower portion of the liquefier tube adjacent the outlet end has a second length and a second cross-sectional area substantially perpendicular to the longitudinal axis, wherein the first cross-sectional area is greater than the second cross-sectional area. The method includes driving the filament into a melt zone located within the upper portion of the liquefier tube at a selected rate based upon a desired extrusion rate. The filament is melted within the melt zone forming a melt pool in the liquefier tube to provide the selected extrusion rate. The part is printed in a series of layers by extruding the melted filament having a majority of semi-crystalline material along tool paths representative of the part.


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