The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Sep. 13, 2022

Filed:

Dec. 04, 2019
Applicant:

Layerwise NV, Leuven, BE;

Inventors:

Nachiketa Ray, Leuven, BE;

Jan Plas, Wilsele, BE;

Assignee:

LAYERWISE NV, Leuven, BE;

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B22F 10/20 (2021.01); B29C 64/153 (2017.01); B33Y 30/00 (2015.01); B29C 64/393 (2017.01); B33Y 10/00 (2015.01); B33Y 50/02 (2015.01); B22F 10/30 (2021.01);
U.S. Cl.
CPC ...
B22F 10/20 (2021.01); B29C 64/153 (2017.08); B29C 64/393 (2017.08); B22F 10/30 (2021.01); B33Y 10/00 (2014.12); B33Y 30/00 (2014.12); B33Y 50/02 (2014.12);
Abstract

A system for forming a three-dimensional (3D) article includes a powder dispenser, a fusing apparatus, and a controller. The plurality of energy beams include at least a first beam and a second beam. The controller is configured to operate the powder dispenser to dispense a layer of powder and to operate the fusing apparatus to selectively fuse the layer of powder. Operating the fusing apparatus includes operating the first beam to fuse a first hatch pattern over a first area of the layer of powder and operate at least the second beam to fuse a contour that bounds the hatch pattern. The contour is formed from N scans along the contour. N is an integer that is at least equal to one. N is determined by a lateral alignment uncertainty between at least two of the energy beams.


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