The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Aug. 30, 2022

Filed:

Sep. 18, 2020
Applicant:

Layerwise NV, Leuven, BE;

Inventors:

Sam Coeck, Vertrijk, BE;

Jan Plas, Wilsele, BE;

Nachiketa Ray, Leuven, BE;

Brawley Valkenborgs, Kessel-lo, BE;

Assignee:

LayerWise NV, Leuven, BE;

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29C 64/153 (2017.01); B29C 64/393 (2017.01); B23K 26/082 (2014.01); B29C 64/259 (2017.01); B29C 64/232 (2017.01); B29C 64/245 (2017.01); B29C 64/236 (2017.01); B29C 64/268 (2017.01); B29C 64/205 (2017.01); B29C 64/25 (2017.01); B29C 64/371 (2017.01); B22F 10/31 (2021.01); B33Y 40/00 (2020.01); B29C 64/386 (2017.01); B29C 64/30 (2017.01); B33Y 50/00 (2015.01); G05B 19/401 (2006.01); B22F 12/90 (2021.01); B33Y 10/00 (2015.01); B33Y 30/00 (2015.01); B33Y 50/02 (2015.01);
U.S. Cl.
CPC ...
B29C 64/153 (2017.08); B22F 10/31 (2021.01); B23K 26/082 (2015.10); B29C 64/205 (2017.08); B29C 64/232 (2017.08); B29C 64/236 (2017.08); B29C 64/245 (2017.08); B29C 64/25 (2017.08); B29C 64/259 (2017.08); B29C 64/268 (2017.08); B29C 64/30 (2017.08); B29C 64/371 (2017.08); B29C 64/386 (2017.08); B29C 64/393 (2017.08); B33Y 40/00 (2014.12); B33Y 50/00 (2014.12); G05B 19/4015 (2013.01); B33Y 10/00 (2014.12); B33Y 30/00 (2014.12); B33Y 50/02 (2014.12); G05B 2219/37067 (2013.01); G05B 2219/37555 (2013.01);
Abstract

A manufacturing system for fabricating a three-dimensional article includes a housing, a sensor within the housing, a coater, a removable powder module (RPM) with a platen, a laser system, and a controller. A method of operating the manufacturing system includes installing the RPM into the housing, forming pillars onto the platen, positioning the top surfaces of the pillars a distance D below a build plane, installing a calibration plate onto the top surfaces of the pillars, and then calibrating the laser system using the sensor. The sensor can include one or more of an optical sensor and an acoustic sensor.


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