Block quality classification at testing for non-volatile memory, and multiple bad block flags for product diversity

Abstract

For a non-volatile memory die formed of multiple blocks of memory cells, the memory die has a multi-bit bad block flag for each block stored on the memory die, such as in a fuse ROM. For each block, the multi-bit flag indicates if the block has few defects and is of the highest reliability category, is too defective to be used, or is in of one of multiple recoverability categories. The multi-bit bad blocks values can be determined as part a test process on fresh devices, where the test of a block can be fail stop for critical category errors, but, for recoverable categories, the test continues and tracks the test results to determine a recoverability category for the block and write this onto the die as a bad block flag for each block. These recoverability categories can be incorporated into wear leveling operations.