The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jun. 07, 2022

Filed:

Jun. 03, 2019
Applicant:

California Institute of Technology, Pasadena, CA (US);

Inventors:

Samad A. Firdosy, La Crescenta, CA (US);

Robert P. Dillon, Long Beach, CA (US);

Ryan W. Conversano, Tarzana, CA (US);

John Paul C. Borgonia, Monrovia, CA (US);

Andrew A. Shapiro-Scharlotta, Glendale, CA (US);

Bryan W. McEnerney, Redondo Beach, CA (US);

Adam Herrmann, Piqua, OH (US);

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B22F 3/105 (2006.01); B22F 10/20 (2021.01); C22C 38/10 (2006.01); C22C 33/02 (2006.01); B22F 3/24 (2006.01);
U.S. Cl.
CPC ...
B22F 10/20 (2021.01); C22C 33/0207 (2013.01); C22C 38/10 (2013.01); B22F 2003/248 (2013.01); C22C 2202/02 (2013.01);
Abstract

Elements formed from magnetic materials and their methods of manufacture are presented. Magnetic materials include a magnetic alloy material, such as, for example, an Fe—Co alloy material (e.g., the Fe—Co—V alloy Hiperco-50®). The magnetic alloy materials may comprise a powdered material suitable for use in additive manufacturing techniques, such as, for example direct energy deposition or laser powder bed fusion. Manufacturing techniques include the use of variable deposition time and energy to control the magnetic and structural properties of the materials by altering the microstructure and residual stresses within the material. Manufacturing techniques also include post deposition processing, such as, for example, machining and heat treating. Heat treating may include a multi-step process during which the material is heated, held and then cooled in a series of controlled steps such that a specific history of stored internal energy is created within the material. Magnetic elements may include, for example, motors, generators, solenoids and switches, sensors, transformers, and hall thrusters, among other elements.


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