Taiwan Semiconductor Manufacturing Comp. Ltd.

Yun-Min Chang

Guan-Ren Wang

Yu-Lien Huang

Ching-Feng Fu

Huan-Just Lin

Chien-An Chen

Peng Wang

Huang-Ming Chen

A method of forming a semiconductor device includes: forming a gate structure over a fin that protrudes above a substrate; forming source/drain regions over the fin on opposing sides of the gate structure; forming a first dielectric layer and a second dielectric layer successively over the source/drain regions; performing a first etching process to form an opening in the first dielectric layer and in the second dielectric layer, where the opening exposes an underlying electrically conductive feature; after performing the first etching process, performing a second etching process to enlarge a lower portion of the opening proximate to the substrate; and forming a contact plug in the opening after the second etching process.

Fin field-effect transistor device having contact plugs with re-entrant profile

A semiconductor device and method of manufacture are provided which help to support contacts while material is removed to form air gaps. In embodiments a contact is formed with an enlarged base to help support overlying portions of the contact. In other embodiments a scaffold material may also be placed prior to the formation of the air gaps in order to provide additional support.

Field effect transistor device with air gap spacer in source/drain contact

Semiconductor device and method

A semiconductor device including source/drain contacts extending into source/drain regions, below topmost surfaces of the source/drain regions, and methods of forming the same are disclosed. In an embodiment, a semiconductor device includes a semiconductor substrate; a first channel region over the semiconductor substrate; a first gate stack over the semiconductor substrate and surrounding four sides of the first channel region; a first epitaxial source/drain region adjacent the first gate stack and the first channel region; and a first source/drain contact coupled to the first epitaxial source/drain region, a bottommost surface of the first source/drain contact extending below a topmost surface of the first channel region.

A method includes forming an inter-layer dielectric over a first source/drain region and a second source/drain region. The first source/drain region and the second source/drain region are of n-type and p-type, respectively. The inter-layer dielectric is etched to form a first contact opening and a second contact opening, with the first source/drain region and the second source/drain region exposed to the first contact opening and the second contact opening, respectively. A process gas is used to etch back the first source/drain region and the second source/drain region simultaneously, and a first etching rate of the first source/drain region is higher than a second etching rate of the second source/drain region. A first silicide region and a second silicide region are formed on the first source/drain region and the second source/drain region, respectively.

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Hsinchu, Taiwan

Yun-Min Chang