Globalfoundries Inc.

Globalfoundries U.S. Inc.

Yongjun Shi

Yi Qi

Hsien-Ching Lo

Wei Hong

Hui Zang

Yanping Shen

Chun Yu Wong

Ruilong Xie

Jianwei Peng

Jerome Ciavatti

Jae Gon Lee

Liu Jiang

Alina Vinslava

Kangguo Cheng

Tenko Yamashita

Haiting Wang

Xusheng Kevin Wu

Chun-Chen Yeh

Randy W Mann

Guowei Xu

Hongliang Shen

Baofu Zhu

Xinyuan Dou

Halting Wang

Qun Gao

Dongil Choi

Jianghu Yan

Edward Reis

Nan Fu

Yoong Hooi Yong

Joo Tat Ong

James Psillas

A method and related structure provide a void-free dielectric over trench isolation region in an FDSOI substrate. The structure may include a first transistor including a first active gate over the substrate, a second transistor including a second active gate over the substrate, a first liner extending over the first transistor, and a second, different liner extending over the second transistor. A trench isolation region electrically isolates the first transistor from the second transistor. The trench isolation region includes a trench isolation extending into the FDSOI substrate and an inactive gate over the trench isolation. A dielectric extends over the inactive gate and in direct contact with an upper surface of the trench isolation region. The dielectric is void-free, and the liners do not extend over the trench isolation.

Preventing dielectric void over trench isolation region

A structure, an STI structure and a related method are disclosed. The structure may include an active region extending from a substrate; a gate extending over the active region; and a source/drain region in the active region, and an STI structure. The STI structure includes a liner and a fill layer on the liner along the opposed longitudinal sides of a lower portion of the active region, and the fill layer along the opposed ends of the active region. The liner may include a tensile stress-inducing liner that imparts a transverse-to-length tensile stress in at least a lower portion of the active region but not lengthwise. The liner can be applied in an n-FET region and/or a p-FET region to improve performance.

STI structure with liner along lower portion of longitudinal sides of active region, and related FET and method

A method of fabricating interconnects in a semiconductor device is provided, which includes forming an interconnect layer with a plurality of first conductive lines formed of a first conductive material in a dielectric layer. At least one via opening is formed over the plurality of first conductive lines and an interconnect via formed of a second conductive material is formed in the via opening, wherein the formed interconnect via has a convex top surface.

Self-aligned chamferless interconnect structures of semiconductor devices

Methods form structures that include (among other components) semiconductor fins extending from a substrate, gate insulators contacting channel regions of the semiconductor fins, and gate conductors positioned adjacent the channel regions and contacting the gate insulators. Additionally, epitaxial source/drain material contacts the semiconductor fins on opposite sides of the channel regions, and source/drain conductive contacts contact the epitaxial source/drain material. Also, first insulating spacers are on the gate conductors. The gate conductors are linear conductors perpendicular to the semiconductor fins, and the first insulating spacers are on both sides of the gate conductors. Further, second insulating spacers are on the first insulating spacers; however, the second insulating spacers are only on the first insulating spacers in locations between where the gate conductors intersect the semiconductor fins.

Fin-type transistors with spacers on the gates

Structures for a field-effect transistor and methods of forming a structure for a field-effect transistor. A first dielectric layer is deposited over a first gate structure in a first device area and a second gate structure in a second device area, and then planarized. A second dielectric layer is deposited over the planarized first dielectric layer, and then removed from the first device area. After removing the second dielectric layer from the first device area, the first dielectric layer in the first device area is recessed to expose the first gate structure. A silicide is formed on the exposed first gate structure.

Field-effect transistors with improved dielectric gap fill

A semiconductor structure including a source/drain region is disclosed. The source/drain region may include a first epitaxial region along at least one sidewall of the source/drain region having a substantially uniform sidewall thickness. The semiconductor structure may further include a gate structure adjacent and above the source/drain region wherein at least a portion of the first epitaxial region is positioned below a sidewall spacer of the gate structure. A method of forming a source/drain region including a first epitaxial region having a substantially uniform sidewall thickness is disclosed. The method may include forming a trench in a substrate adjacent to a gate structure, forming the first epitaxial region in the trench, forming a spacer material layer on the gate structure and on a portion of the first epitaxial region, and removing a portion of the first epitaxial region using the spacer material layer as a mask.

Epitaxial region for embedded source/drain region having uniform thickness

Methods of forming a field-effect transistor and structures for a field-effect transistor. A gate structure is formed that overlaps with a channel region in a semiconductor fin. The semiconductor fin is etched with a first etching process to form a first cavity extending into the semiconductor fin adjacent to the channel region. The semiconductor fin is etched with a second etching process to form a second cavity that is volumetrically smaller than the first cavity and that adjoins the first cavity.

Dual-curvature cavity for epitaxial semiconductor growth

Disclosed is a method of forming a structure with multiple vertical field effect transistors (VFETs). In the method, lower source/drain regions are formed on a substrate such that semiconductor fins extend vertically above the lower source/drain regions. Lower spacers are formed on the lower source/drain regions and positioned laterally adjacent to the semiconductor fins. Gates, having co-planar top surfaces, are formed on the lower spacers and positioned laterally adjacent to the semiconductor fins. However, process steps are performed prior to gate formation to ensure that the top surfaces of the lower source/drain region and lower spacer of a first VFET are below the levels of the top surfaces of the lower source/drain region and lower spacer, respectively, of a second VFET. As a result, the first VFET will have a longer gate, higher threshold voltage and lower switching speed. Also disclosed is the structure formed according to the method.

Method of forming vertical field effect transistors with different gate lengths and a resulting structure

Methods form integrated circuit structures that include a semiconductor layer having at least one fin. At least three gate stacks contact, and are spaced along, the top of the fin. An insulator in trenches in the fin contacts the first and third of the gate stacks, and extends into the fin from the first and third gate stacks. Source and drain regions in the fin are adjacent a second of the gate stacks. The second gate stack is between the first and third gate stacks along the top of the fin. Additionally, a protective liner is in the trench between a top portion of the insulator a bottom portion of the insulator.

Finfet diffusion break having protective liner in fin insulator

Disclosed is a method of forming an integrated circuit (IC) structure with multiple non-planar transistors having different effective channel widths. In the method, sacrificial gates are removed from partially completed transistors, creating gate openings that expose sections of semiconductor fins between source/drain regions. Prior to forming replacement metal gates in the gate openings, additional process steps are performed so that, in the resulting IC structure, some transistors have different channel region heights and, thereby different effective channel widths, than others. These steps can include forming isolation regions in the bottoms of some gate openings. Additionally or alternatively, these steps can include filling some gate openings with a sacrificial material, recessing the sacrificial material to expose fin tops within those gate openings, either recessing the fin tops or forming isolation regions in the fin tops, and removing the sacrificial material. Also disclosed is an IC structure formed according to the method.

Integrated circuit structure incorporating non-planar field effect transistors with different channel region heights and method

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Clifton Park, NY, United States of America

Yongjun Shi