Taiwan Semiconductor Manufacturing Comp. Ltd.

National Taiwan University

Taiwan Semincodcutor Manufacturing Company, Ltd.

Wei-Yang Lee

Feng-Cheng Yang

Yen-Ming Chen

Chia-Pin Lin

Feng-Ching Chu

Yen-Ting Chen

Ting-Yeh Chen

Yuan-Ching Peng

Kuang-Yuan Hsu

I-Hsieh Wong

Tzu-Hsiang Hsu

Bo-Yu Lai

Tzu-Hua Chiu

Chun Hsiung Tsai

Da-Yuan Lee

Chen-Ming Lee

Wei-Han Fan

Kai-Hsuan Lee

Xiong-Fei Yu

Chien-Tai Chan

Chih-Shan Chen

Fu-Kai Yang

Da-Wen Lin

Wei-Yuan Lu

Po-Yu Lin

Che-Lun Chang

Kuan-Hao Cheng

Jian-Hao Chen

Cheng-Yu Yang

Chia-Ling Chan

Kuan-Lun Cheng

Chien-Wei Lee

LI-Li Su

Chia-Chun Lan

Chung-Te Lin

Shahaji B More

Chii-Horng Li

Tsung-Lin Lee

Cheng-Yi Peng

Kuo-Feng Yu

Wen-Hsing Hsieh

Ming-Chang Wen

Cheng-Hao Hou

Ya-Yun Cheng

Wei Hao Lu

Yi-Hsiu Liu

Shih-Chiang Chen

Kai-Di Tzeng

Po-Shao Lin

Jo-Tzu Hung

Ruei-Ping Lin

Chih-Hao Wang

Sai-Hooi Yeong

Yee-Chia Yeo

Mei-Yun Wang

Hun-Jan Tao

Hsueh-Chang Sung

Kun-Mu Li

De-Fang Chen

Chun-Hsiung Tsai

Chien-I Kuo

Jiun-Ming Kuo

Chih-Hao Yu

Jean-Fu Kiang

Chien Ning Yao

Wen-Chu Hsiao

Wei-Min Liu

Chih-Ching Wang

Yen-Po Lin

Jin-Mu Yin

Te-En Cheng

Jyun-Chih Lin

Meng-Hsuan Chan

Chun Po Chang

Chi On Chui

Chih-Chiang Chang

Yung-Cheng Lu

Dian-Hau Chen

Kuo-Yi Chao

Li-Li Su

Kuan-lun Cheng

Wei-Ken Lin

Wen-Kai Lin

Ming-Lung Cheng

Matt Yeh

Han-Wei Wu

Wei-Jen Lai

Shu-Wen Shen

Chih-Hung Nien

Szu-Wei Tseng

Wei-Yeh Tang

Wei-Hao Lu

Tzu-Wei Kao

Chih-Hsin Yang

Chung-Chi Wen

Po-Cheng Wang

Bang-Ting Yan

Wei-Chun Tan

A semiconductor device structure is provided. The semiconductor device structure includes a stack of channel structures and a first epitaxial structure and a second epitaxial structure adjacent to opposite sides of the channel structures. The semiconductor device structure also includes a gate stack wrapped around the channel structures and a backside conductive contact connected to the second epitaxial structure. The second epitaxial structure is between a top of the backside conductive contact and a top of the gate stack. The semiconductor device structure further includes an etch stop layer extending along a sidewall of the backside conductive contact and a bottom of the gate stack.

Semiconductor device structure with backside contact

A method includes forming a semiconductor fin protruding from a substrate, forming a dummy gate structure across the semiconductor fin, recessing a portion of the semiconductor fin in a region adjacent the dummy gate structure to form a recess, growing a semiconductor layer in the recess, and forming a first dielectric layer interposing the semiconductor layer and the dummy gate structure. The semiconductor layer covers at least a portion of the first dielectric layer. The method also includes modifying a shape of the semiconductor layer to expose the portion of the first dielectric layer, depositing a second dielectric layer covering the semiconductor layer and the portion of the first dielectric layer, and replacing the dummy gate structure with a metal gate structure.

Epitaxial features in semiconductor devices and manufacturing method of the same

A semiconductor device structure is provided. The semiconductor device structure includes a substrate having a base and a fin over the base. The semiconductor device structure includes a gate stack over a top portion of the fin. The semiconductor device structure includes a first nanostructure over the fin and passing through the gate stack. The semiconductor device structure includes a second nanostructure over the first nanostructure and passing through the gate stack. The first nanostructure is thicker than the second nanostructure. The semiconductor device structure includes a stressor structure over the fin and connected to the first nanostructure and the second nanostructure.

Semiconductor device structure and method for forming the same

A method includes providing a structure having a substrate, fins and an isolation structure over the substrate, wherein each fin includes first and second semiconductor layers alternatingly stacked. The method further includes depositing a first dielectric layer over top and sidewalls of the fins and over a top surface of the isolation structure; depositing a second dielectric layer over the first dielectric layer; and etching back the first and the second dielectric layers such that they remain on the top surface of the isolation structure and are removed from the top and sidewalls of the fins. The method further includes forming dummy gate stacks, gate spacers, source and drain trenches, and inner spacers, wherein the first and the second dielectric layers remain on the top surface of the isolation structure.

Isolation structures in multi-gate field-effect transistors

A method includes forming a structure having a dummy gate stack over a fin protruding from a substrate. The fin includes an ML of alternating semiconductor layers and sacrificial layers. The method further includes forming a recess in an S/D region of the ML, forming a recess of the ML, and forming inner spacers on sidewalls of the sacrificial layers. Each inner spacer includes a first layer embedded in the sacrificial layer and a second layer over the first layer. The method further includes forming an S/D feature in the recess, such that the second layer of the inner spacers is embedded in the S/D feature. The method further includes removing the dummy gate stack to form a gate trench, removing the sacrificial layers from the ML, thereby forming openings interleaved between the semiconductor layers, and subsequently forming a high-k metal gate stack in the gate trench and the openings.

Dielectric inner spacers in multi-gate field-effect transistors

A semiconductor device includes a base portion on a semiconductor substrate, a channel layer vertically above the base portion and extending parallel to a top surface of the semiconductor substrate, a gate portion between the channel layer and the base portion, a source/drain feature connected to the channel layer, an inner spacer between the source/drain feature and the gate portion, and an air gap between the source/drain feature and the semiconductor substrate. Moreover, a bottom surface of the source/drain feature is exposed in the air gap.

Spacer features for nanosheet-based devices

A semiconductor device structure and a method for forming a semiconductor device structure are provided. The semiconductor device structure includes a stack of channel structures over a semiconductor fin and a gate stack wrapped around the channel structures. The semiconductor device structure also includes a source/drain epitaxial structure adjacent to the channel structures and an isolation structure surrounding the semiconductor fin. A protruding portion of the semiconductor fin protrudes from a top surface of the isolation structure. The semiconductor device structure further includes an embedded epitaxial structure adjacent to a first side surface of the protruding portion of the semiconductor fin.

Structure and formation method of semiconductor device with embedded epitaxial structure

In a method of manufacturing a semiconductor device, a fin structure, which includes a stacked layer of first semiconductor layers and second semiconductor layers disposed over a bottom fin structure and a hard mask layer over the stacked layer, is formed. An isolation insulating layer is formed. A sacrificial cladding layer is formed over at least sidewalls of the exposed hard mask layer and stacked layer. A first dielectric layer is formed. A second dielectric layer is formed over the first dielectric layer. The second dielectric layer is recessed. A third dielectric layer is formed on the recessed second dielectric layer. The third dielectric layer is partially removed to form a trench. A fourth dielectric layer is formed by filling the trench with a dielectric material, thereby forming a wall fin structure.

Method of manufacturing a semiconductor device and a semiconductor device

A method of manufacturing an integrated circuit (IC) includes providing a structure having a fin over a substrate in a region of the IC, a sacrificial gate stack engaging a channel region of the fin, and gate spacers on sidewalls of the sacrificial gate stack. The first layers and the second layers are alternately stacked over the substrate. The method also includes etching the fin adjacent the gate spacers, resulting in source/drain trenches, partially recessing the second layers exposed in the source/drain trenches, resulting in gaps between adjacent layers of the first layers in the fin, depositing inner spacer features in the gaps in the fin, epitaxially growing source/drain features in the source/drain trenches, and replacing the sacrificial gate stack with a metal gate stack. The metal gate stack includes a gate dielectric layer disposed over top and sidewalls of the fin having both the first and the second layers.

Semiconductor structure with gate-all-around devices and stacked FinFET devices

A semiconductor device and a method of forming the same are provided. In an embodiment, an exemplary semiconductor device includes a vertical stack of channel members disposed over a substrate, a gate structure wrapping around each channel member of the vertical stack of channel members, and a source/drain feature disposed over the substrate and coupled to the vertical stack of channel members. The source/drain feature is spaced apart from a sidewall of the gate structure by an air gap and a dielectric layer, and the air gap extends into the source/drain feature.

Inner spacer features for multi-gate transistors

Embodiments utilize a two layer inner spacer structure during formation of the inner spacers of a nano-FET device. The materials of the first inner spacer layer and second inner spacer layer can be selected to have a mismatch in their coefficients of thermal expansion (CTE). As the structure cools after deposition, the inner spacer layer which has a larger CTE will exhibit compressive stress on the other inner spacer layer, however, because the two layers have a common interface, the layer with the smaller CTE will exhibit a counter acting tensile stress.

Nano-FET semiconductor device and method of forming

A semiconductor device includes a fin-shape base protruding from a substrate, channel structures suspended above the fin-shape base, a gate structure wrapping around each of the channel structures, a source/drain (S/D) epitaxial feature abutting the channel structures and directly above a top surface of the fin-shape base, inner spacers interposing the S/D epitaxial feature and the gate structure, and a dielectric layer disposed vertically between the top surface of the fin-shape base and a bottom surface of the S/D epitaxial feature.

Semiconductor device with leakage current suppression and method for forming the same

A semiconductor device includes a fin stack, a gate structure on the fin stack, a source region on a first side of the gate structure, a drain region on a second side of the gate structure opposite the first side, and a source contact extending to and connecting the source region. The source region and the drain region are asymmetric.

Asymmetric source/drain for backside source contact

Embodiments of the present disclosure provide a semiconductor device structure including a first channel layer formed of a first material, wherein the first channel layer has a first width, a second channel layer formed of a second material different from the first material, wherein the second channel layer has a second width less than the first width, and the second channel layer is in contact with a first surface of the first channel layer. The structure also includes a third channel layer formed of the second material, wherein the third channel layer has a third width less than the second width, and the third channel layer is in contact with a second surface of the first channel layer. The structure also includes a gate dielectric layer conformally disposed on the first channel layer, the second channel layer, and the third channel layer, and a gate electrode layer disposed on the gate dielectric layer.

Semiconductor device transistor having multiple channels with different widths and materials

Various examples of an integrated circuit device and a method for forming the device are disclosed herein. In an example, a method includes receiving a workpiece that includes a substrate, and a device fin extending above the substrate. The device fin includes a channel region. A portion of the device fin adjacent the channel region is etched, and the etching creates a source/drain recess and forms a dielectric barrier within the source/drain recess. The workpiece is cleaned such that a bottommost portion of the dielectric barrier remains within a bottommost portion of the source/drain recess. A source/drain feature is formed within the source/drain recess such that the bottommost portion of the dielectric barrier is disposed between the source/drain feature and a remainder of the device fin.

Integrated circuit device with source/drain barrier

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Taipei, Taiwan

Wei-Yang Lee