Georgia Tech Research Corporation

Gas Research Institute

Tzyy-Jiuan Hwang

Andrew Tye Hunt

Joe Kennedy Cochran, Jr

Hong Shao

K J Lee

A method for applying coatings to substrates using combustion chemical vapor deposition by mixing together a reagent and a carrier solution to form a reagent mixture, igniting the reagent mixture to create a flame, or flowing the reagent mixture through a plasma torch, in which the reagent is at least partially vaporized into a vapor phase, and contacting the vapor phase of the reagent to a substrate resulting in the deposition, at least in part from the vapor phase, of a coating of the reagent which can be controlled so as to have a preferred orientation on the substrate, and an apparatus to accomplish this method. This process can be used to deposit thin phosphate films and coatings.

Combustion chemical vapor deposition of phosphate films and coatings

A high intensity and high efficiency radiant gas burner (10) has a housing (8), a gas inlet (11) for receiving a combustible gas, a gas injection plate (13) for distributing the gas, a gas distribution chamber (16) for permitting the gas to expand, a porous ceramic layer (17) for receiving the gas from the gas distribution chamber (16), and a plurality of elongated flame support rods (23) situated over and spaced from a burner surface (17b) of the porous ceramic layer (17). When the gas is ignited, the flame transfers energy via convective heat transfer to the rods (23). When the rods (23) heat up, they radiate energy back towards the burner surface (17b) and also outwardly away from the burner surface (17b) so that radiation intensity and efficiency are optimized. A rod adjustment mechanism (84) may be disposed on the burner (10) for moving the rods (23) to thereby optimize radiation intensity and efficiency. Moreover, a temperature sensor may be disposed within a rod (23) for monitoring the temperature of the flame support rod structure (81). The temperature signal (82) can be used to control the position of the rods (23) via the rod adjustment mechanism (84) and/or a gas adjustment mechanism (88) for manipulating the rate or contents of the combustible gas.

Growing community of inventors

Alpharetta, GA, United States of America

Tzyy-Jiuan Hwang