Taiwan Semiconductor Manufacturing Comp. Ltd.

Aiwan Semiconductor Manufacturing Company, Ltd.

Tsz-Mei Kwok

Hsueh-Chang Sung

Kun-Mu Li

Chii-Horng Li

Ming-Hua Yu

Tze-Liang Lee

Yi-Jing Lee

Hsien-Hsin Lin

Kuan-Yu Chen

Chien-Chang Su

Chun Hsiung Tsai

Jeng-Wei Yu

Li-Wei Chou

Yi-Fang Pai

Tsung-Hsi Yang

Chan-Lon Yang

Yee-Chia Yeo

Chun-Feng Nieh

Su-Hao Liu

Tsan-Chun Wang

Heng-Wen Ting

Jung-Chi Tai

Cheng-Hsiung Yen

Jui-Hsuan Chen

Clement Hsingjen Wann

Yu-Lien Huang

Chih Chieh Yeh

Chii-Ming M Wu

Yu-Hung Cheng

Da-Wen Lin

Jeff J Xu

Li-Li Su

Chun-Fai Cheng

Li-Shyue Lai

An-Shen Chang

Tsung-Hung Lee

Hsien-Ching Lo

Mao-Rong Yeh

Hui-Min Lin

Cheng-Yen Wen

Chii-Meng Wu

Yung-Chun Yang

A method includes forming isolations extending into a semiconductor substrate, recessing the isolation regions, wherein a semiconductor region between the isolation regions forms a semiconductor fin, forming a first dielectric layer on the isolation regions and the semiconductor fin, forming a second dielectric layer over the first dielectric layer, planarizing the second dielectric layer and the first dielectric layer, and recessing the first dielectric layer. A portion of the second dielectric layer protrudes higher than remaining portions of the first dielectric layer to form a protruding dielectric fin. A portion of the semiconductor fin protrudes higher than the remaining portions of the first dielectric layer to form a protruding semiconductor fin. A portion of the protruding semiconductor fin is recessed to form a recess, from which an epitaxy semiconductor region is grown. The epitaxy semiconductor region expands laterally to contact a sidewall of the protruding dielectric fin.

Confined source/drain epitaxy regions and method forming same

An IC structure includes a first fin structure, a first epitaxial structure, first sidewall spacers, a second fin structure, a second epitaxial structure, and second sidewall spacers. The first epitaxial structure is on the first structure. The first sidewall spacers are respectively on opposite sidewalls of the first epitaxial structure. The second epitaxial structure is on the second fin structure. The second sidewall spacers are respectively on opposite sidewalls of the second epitaxial structure. A height difference between the second sidewall spacers is greater than a height difference between the first sidewall spacers.

Semiconductor device having epitaxy source/drain regions

A method includes etching a trench in a substrate adjacent to a gate structure, wherein the trench includes a bottom surface and a tip portion extending under a spacer of the gate structure. The method further includes epitaxially growing a first semiconductor material in the trench, wherein the first semiconductor material covers an entirety of the bottom surface of the trench, and the first semiconductor material grows in the tip portion. The method further includes epitaxially growing a second semiconductor material in the trench, wherein the second semiconductor material is different from the first semiconductor material, the second semiconductor material covers the first semiconductor material, and the second semiconductor material directly contacts the substrate between the bottom surface of the trench and the tip portion.

Method of forming devices with strained source/drain structures

A method includes forming a protruding semiconductor stack including a plurality of sacrificial layers and a plurality of nanostructures, with the plurality of sacrificial layers and the plurality of nanostructures being laid out alternatingly. The method further includes forming a dummy gate structure on the protruding semiconductor stack, etching the protruding semiconductor stack to form a source/drain recess, and forming a source/drain region in the source/drain recess. The formation of the source/drain region includes growing first epitaxial layers. The first epitaxial layers are grown on sidewalls of the plurality of nanostructures, and a cross-section of each of the first epitaxial layers has a quadrilateral shape. The first epitaxial layers have a first dopant concentration. The formation of the source/drain region further includes growing a second epitaxial layer on the first epitaxial layers. The second epitaxial layer has a second dopant concentration higher than the first dopant concentration.

Method of forming source/drain regions with quadrilateral layers

A semiconductor device includes a substrate, first and second fins over the substrate and extending upwardly in a first direction, an epitaxial material comprising a first portion, a second portion, and a third portion, and a conductive feature in contact with the epitaxial material. The first portion is located on the first fin, the second portion is located on the second fin, and the third portion is connected to the first and second portions. The third portion has a bottom surface bended upwardly with an apex located between the first and second fins. In a cross-sectional plane perpendicular to a lengthwise direction of the first and second fins, the bottom surface has a first straight line and a second straight line intersecting at the apex.

Semiconductor device having merged epitaxial features with arc-like bottom surface and method of making the same

A device includes a semiconductor substrate, a semiconductor fin, a gate structure, a first source/drain epitaxy structure, a second source/drain epitaxy structure, a first dielectric fin sidewall structure, a second dielectric fin sidewall structure. The semiconductor fin is over the semiconductor substrate. The semiconductor fin includes a channel portion and recessed portions on opposite sides of the channel portion. The gate structure is over the channel portion of the semiconductor fin. The first source/drain epitaxy structure and the second source/drain epitaxy structure are over the recessed portions of the semiconductor fin, respectively. The first source/drain epitaxy structure has a round surface. The first dielectric fin sidewall structure and the second dielectric fin sidewall structure are on opposite sides of the first source/drain epitaxy structure. The round surface of the first source/drain epitaxy structure is directly above the first dielectric fin sidewall structure.

Semiconductor device

A method includes forming a gate stack on a first portion of a semiconductor fin, removing a second portion of the semiconductor fin to form a recess, and forming a source/drain region starting from the recess. The formation of the source/drain region includes performing a first epitaxy process to grow a first semiconductor layer, wherein the first semiconductor layer has straight-and-vertical edges, and performing a second epitaxy process to grow a second semiconductor layer on the first semiconductor layer. The first semiconductor layer and the second semiconductor layer are of a same conductivity type.

Epitaxy regions with large landing areas for contact plugs

A fin field effect transistor (Fin FET) device includes a fin structure extending in a first direction and protruding from an isolation insulating layer disposed over a substrate. The fin structure includes a well layer, an oxide layer disposed over the well layer and a channel layer disposed over the oxide layer. The Fin FET device includes a gate structure covering a portion of the fin structure and extending in a second direction perpendicular to the first direction. The Fin FET device includes a source and a drain. Each of the source and drain includes a stressor layer disposed in recessed portions formed in the fin structure. The stressor layer extends above the recessed portions and applies a stress to a channel layer of the fin structure under the gate structure. The Fin FET device includes a dielectric layer formed in contact with the oxide layer and the stressor layer in the recessed portions.

Semiconductor device and manufacturing method thereof

A device includes first and second semiconductor fins, first, second, third and fourth fin sidewall spacers, and first and second epitaxy structures. The first and second fin sidewall spacers are respectively on opposite sides of the first semiconductor fin. The third and fourth fin sidewall spacers are respectively on opposite sides of the second semiconductor fin. The first and third fin sidewall spacers are between the first and second semiconductor fins and have smaller heights than the second and fourth fin sidewall spacers. The first and second epitaxy structures are respectively on the first and second semiconductor fins and merged together.

A semiconductor device and method of forming the same is disclosed. The semiconductor device includes a semiconductor substrate, a first fin and a second fin extending from the semiconductor substrate, a first lower semiconductor feature over the first fin, a second lower semiconductor feature over the second fin. Each of the first and second lower semiconductor features includes a top surface bending downward towards the semiconductor substrate in a cross-sectional plane perpendicular to a lengthwise direction of the first and second fins. The semiconductor device also includes an upper semiconductor feature over and in physical contact with the first and second lower semiconductor features, and a dielectric layer on sidewalls of the first and second lower semiconductor features.

The present disclosure relates to a method of forming a transistor device. The method may be performed by forming a gate structure onto a semiconductor substrate and forming a source/drain recess within the semiconductor substrate adjacent to a side of the gate structure. One or more strain inducing materials are formed within the source/drain recess. The one or more strain inducing materials include a strain inducing component with a strain inducing component concentration profile that continuously decreases from a bottommost surface of the one or more strain inducing materials to a position above the bottommost surface. The bottommost surface contacts the semiconductor substrate.

Doping profile for strained source/drain region

A method for manufacturing a semiconductor device includes etching a substrate to form a semiconductor fin. An isolation structure is formed above the substrate and laterally surrounds the semiconductor fin. A fin sidewall structure is formed above the isolation structure and on a sidewall of the semiconductor fin. The semiconductor fin is recessed to expose an inner sidewall of the fin sidewall structure. A source/drain epitaxial structure is grown on the recessed semiconductor fin.

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Hsinchu, Taiwan

Tsz-Mei Kwok