Taiwan Semiconductor Manufacturing Comp. Ltd.

Tsungyu Hung

Pang-Yen Tsai

Pei-Wei Lee

Keng-Chu Lin

Sung-Li Wang

Chia-Hung Chu

Ding-Kang Shih

Shuen-Shin Liang

Hsu-Kai Chang

Huang-Lin Chao

Chen-Han Wang

A semiconductor device with different configurations of contact structures and a method of fabricating the same are disclosed. The method includes forming first and second fin structures on a substrate, forming n- and p-type source/drain (S/D) regions on the first and second fin structures, respectively, forming first and second oxidation stop layers on the n- and p-type S/D regions, respectively, epitaxially growing first and second semiconductor layers on the first and second oxidation stop layers, respectively, converting the first and second semiconductor layers into first and second semiconductor oxide layers, respectively, forming a first silicide-germanide layer on the p-type S/D region, and forming a second silicide-germanide layer on the first silicide-germanide layer and on the n-type S/D region.

Dual silicide layers in semiconductor devices

Low-resistance contacts improve performance of integrated circuit devices that feature epitaxial source/drain regions. The low resistance contacts can be used with transistors of various types, including planar field effect transistors (FETs), FinFETs, and gate-all-around (GAA) FETs. Low-resistance junctions are formed by removing an upper portion of the source/drain region and replacing it with an epitaxially-grown boron-doped silicon germanium (SiGe) material. Material resistivity can be tuned by varying the temperature during the epitaxy process. Electrical contact is then made at the low-resistance junctions.

Epitaxial structure for source/drain contact for semiconductor structure having fin structure

Semiconductor device and the manufacturing method thereof are disclosed herein. An exemplary method of forming a semiconductor device comprises forming a fin over a substrate, wherein the fin comprises a first semiconductor layer and a second semiconductor layer comprising different semiconductor materials, and the fin includes a channel region and a source/drain region; forming a dummy gate structure over the substrate and the fin; etching a portion of the fin in the source/drain region; selectively removing an edge portion of the second semiconductor layer in the channel region of the fin such that the second semiconductor layer is recessed, and an edge portion of the first semiconductor layer is suspended; performing a reflow process to the first semiconductor layer to form an inner spacer, wherein the inner spacer forms sidewall surfaces of the source/drain region of the fin; and epitaxially growing a sour/drain feature in the source/drain region.

Self-aligned inner spacer on gate-all-around structure and methods of forming the same

The present disclosure describes a method to form a semiconductor device with backside contact structures. The method includes forming a semiconductor device on a first side of a substrate. The semiconductor device includes a source/drain (S/D) region. The method further includes etching a portion of the S/D region on a second side of the substrate to form an opening and forming an epitaxial contact structure on the S/D region in the opening. The second side is opposite to the first side. The epitaxial contact structure includes a first portion in contact with the S/D region in the opening and a second portion on the first portion. A width of the second portion is larger than the first portion.

Backside contact structures with stacked metal silicide layers for source/drain region of fin field transistors

A semiconductor device structure according to the present disclosure includes a source feature and a drain feature, at least one channel structure extending between the source feature and the drain feature, a gate structure wrapped around each of the at least one channel structure, a semiconductor layer over the gate structure, a dielectric layer over the semiconductor layer, a doped semiconductor feature extending through the semiconductor layer and the dielectric layer to be in contact with the source feature, a metal contact plug over the doped semiconductor feature, and a buried power rail disposed over the metal contact plug.

Epitaxial backside contact

A method of fabricating a semiconductor device with superlattice structures on a substrate with an embedded isolation structure is disclosed. The method includes forming an etch stop layer on a substrate, forming a superlattice structure on the etch stop layer, depositing an isolation layer on the superlattice structure, depositing a semiconductor layer on the isolation layer, forming a bi-layer isolation structure on the semiconductor layer, removing the substrate and the etch stop layer, etching the superlattice structure, the isolation layer, the semiconductor layer, and the bi-layer isolation structure to form a fin structure, and forming a gate-all-around structure on the fin structure.

Semiconductor device with isolation structures

The present disclosure provides a method for method for forming a semiconductor structure, including providing a substrate with a first well region of a first conductivity type, forming a silicon layer over the first well region, forming a first silicon fin over the first well region, and applying a silicon-free gas source upon the first silicon fin.

Growing community of inventors

Hsinchu, Taiwan

Tsungyu Hung