Toyota Jidosha Kabushiki Kaisha

Tetsuji Egawa

Masahiro Onoda

Masahide Tatsutomi

Eita Niisato

Jun Kitagawa

Yutaka Mihara

Tetsuya Asai

Takashi Suzumura

Shunsuke Tobita

Toshiyuki Taguchi

Hidemitu Hamano

Takashi Umehara

Takuya Shintani

Hiromi Tomoto

Shota Shimizu

A press apparatus according to an embodiment includes an upper die and a lower die, and configured to manufacture a different-thickness metal plate, in which: the lower die includes: a wall surface facing a cavity; a fixing part configured to fix both ends of the metal plate, the both ends of the metal plate being placed so that its plate surface faces upward; and a rotating mechanism configured to rotate the metal plate so that the metal plate is brought into an upright position along the wall surface; and the upper die includes: a slide moving part including an opposed surface opposed to the wall surface and configured to descend in the cavity along the wall surface; and a cutting tool disposed on the opposed surface; and shaving is carried out on at least a part of the plate surface of the metal plate.

Press apparatus and method for manufacturing different-thickness metal plate

A metal member includes a first plate, and a second plate abutting against and welded to the first plate in at least one butt portion. In the butt portion, a length from a first end to a second end of a welding boundary line between the first plate and the second plate is longer than a length of a straight line connecting the first end to the second end of the welding boundary line.

Metal member and method of manufacturing the same

A metal member manufacturing method according to one form of this disclosure is a method of manufacturing a metal member that is thinner at some portions than at other portions. The method includes a formation step of pressing one surface of surfaces of a metal workpiece that are perpendicular to a thickness direction with a press-working die so as to form a raised portion in the other surface, and a cutting step of moving a cutting blade along the other surface to cut off the raised portion by shaving. In the formation step, the raised portion is formed such that the area of a cross-section of the raised portion that is parallel to a moving direction of the cutting blade and perpendicular to the other surface decreases toward an end of the raised portion on a rear side in the moving direction of the cutting blade.

Metal member manufacturing method

A method of shot peening according to the present invention includes: placing a jig having an appropriate dimension at one face side of a stamped workpiece; and performing shot peening on another face side of the workpiece in a state where the jig is placed at the one face side of the workpiece, and conforming the workpiece to the jig. At this time, the shot peening may be performed in such a way that residual stresses in the inner side and the outer side of the curved part of the workpiece will become compressive stresses.

Shot peening method

According to a hydraulic bulge forming method, a bend pipe is inserted in a cavity, and when the bend pipe is subjected to bulge forming, the bend pipe is elastically deformed by supplying a pressure medium to an interior of the bend pipe so that an inside of the bent portion is bulged along a bulging region formed at a portion of the cavity corresponding to an inside of a bent portion of the bend pipe. Whereby a reduction in a wall thickness of the outside portion of the bent portion is suppressed, so that a danger of causing breaking can be prevented.

Bulge forming method and apparatus

Growing community of inventors

Okazaki, Japan

Tetsuji Egawa