National Semiconductor Corporation

Sergei Drizlikh

Thomas Francis

Douglas Brisbin

Todd Patrick Thibeault

Heather McCulloh

Denis Finbarr O'Connell

David Tucker

Prasad Chaparala

Lee James Jacobson

Thanas Budri

Thomas James Moutinho

Stephen W Swan

Ashish Kushwaha

A system and method for monitoring chloride content and concentration induced by a metal etch process is disclosed. A blank metal film is deposited on a semiconductor wafer. A metal etch process is then applied to partially etch the blank metal film on the wafer. The metal etch process exposes the metal film to chlorine. The wafer is then scanned using surface profiling total X-ray reflection fluorescence. A chlorine concentration map is generated that shows quantitative and spatial information about the chlorine on the wafer. Information from the chlorine concentration map is then used to select a value of chlorine concentration for a metal etch process that will not create metal chloride corrosion on a semiconductor wafer.

System and method for monitoring chloride content and concentration induced by a metal etch process

An insulating material interposed between two conductive materials can experience plasma process induced damage (PPID) when a plasma process is used to deposit a dielectric onto one of the conductive materials. This PPID can be reduced by reducing electric charge accumulation on the one conductive material during the plasma process dielectric deposition.

Method and apparatus for reducing plasma process induced damage in integrated circuits

A system and method are disclosed for manufacturing an integrated circuit anti-fuse in conjunction with a tungsten plug process. A tungsten plug is formed in a dielectric layer that overlies a portion of P type silicon and an adjacent portion of N type silicon. The dielectric layer is etched to create a first anti-fuse contact opening down to the underlying P type silicon and a second anti-fuse contact opening down to the underlying N type silicon. A metal layer is deposited over the tungsten plug and over the dielectric layer and etched to form an anti-fuse metal contact in each of two anti-fuse contact openings. A bias voltage is applied to the anti-fuse metal contacts to activate the anti-fuse.

System and method for manufacturing an integrated circuit anti-fuse in conjunction with a tungsten plug process

A MOS transistor is formed with a dual-layer silicon oxynitride (SiON) etch stop film that protects the transistor from plasma induced damage (PID) and hot carrier degradation, thereby improving the reliability of the transistors. The first SiON layer is formed with SiHat a first flow rate, and the second SiON layer is formed with SiHat a second higher flow rate.

MOS transistor and method of forming the MOS transistor with a SiON etch stop layer that protects the transistor from PID and hot carrier degradation

A system and method is disclosed for minimizing increases in via resistance by applying a nitrogen plasma after a titanium liner deposition. A via in a semiconductor device is formed by placing a metal layer on a substrate and placing a layer of anti-reflective coating (ARC) titanium nitride (TiN) over the metal layer. A layer of dielectric material is placed over the ARC TiN layer and a via passage is etched through the dielectric and partially through the ARC TiN layer. A titanium layer is then deposited and subjected to a nitrogen plasma process. The nitrogen plasma converts the titanium layer to a first layer of titanium nitride. The first layer of titanium nitride does not react with fluorine to form a high resistance compound. Therefore the electrical resistance of the first layer of titanium nitride does not significantly increase during subsequent thermal cycles.

Semiconductor device having a minimal via resistance created by applying a nitrogen plasma to a titanium via liner

A system and method is disclosed for providing contact etch selectivity for the etching of a plurality of contact etch holes through a dielectric layer of an integrated circuit. The method comprises the steps of obtaining a value of the reactive ion etch (RIE) lag for the dielectric layer, and selecting different values for the diameters of the contact etch holes based upon the desired depths of the contact etch holes and on the value of the RIE lag for the dielectric layer. The invention also comprises a contact diameter application processor that is capable of using RIE lag data to calculate contact diameters for contact etch holes for a mask design layout of an integrated circuit.

System and method for providing contact etch selectivity using RIE lag dependence on contact aspect ratio

In an inductor integration process, a high Q inductor is achieved by forming an AlCu inductor via prior to depositing the inductor dielectric.

High Q inductor integration

A system and method is described for manufacturing an out of plane integrated circuit inductor. A plurality of parallel metal bars are formed on a substrate and covered with a first passivation layer. A ferromagnetic core is then deposited over the first passivation layer with its length perpendicular to the plurality of parallel metal bars. A second passivation layer is deposited over the ferromagnetic core and vias are etched through the passivation layers to the alternate ends of the underlying parallel metal bars. A plurality of cross connection metal bars are then formed on the second passivation layer with vertical portions that fill the vias and connect the alternate ends of the plurality of parallel metal bars to form an inductor coil. A third passivation layer is then deposited over the cross connection metal bars.

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Scarborough, ME, United States of America

Sergei Drizlikh