Honeywell International Inc.

Ryan Bourlier

William E Pajak

David R Cole

Eric Payton

Mark L La Forest

Slawomir T Fryska

Jonathan T Beehler

Mark E Behnke

An article includes a structural core, one or more friction pads, and a plurality of elongated fasteners. The structural core includes two core surfaces and a plurality of pockets extending between the core surfaces. Each friction pad includes a pad surface and a friction surface opposite the pad surface. Each pad surface includes a planar pad surface configured to contact the core surface and a plurality of bosses extending from the first planar pad surface and including a bore. Each planar pad surface is at least about 50% of a surface area of the respective first and second pad surfaces. The plurality of bosses engages with the plurality of pockets to position the respective first and second friction pads relative to the structural core. The plurality of elongated fasteners passes through bores of corresponding bosses of friction pads to fasten the friction pads to the structural core.

Brake disc assembly

In some examples, a brake disc assembly including a single continuous core portion defining a core of the brake disc assembly; and a friction portion adjacent the core portion. The friction portion defines the friction surface of the brake disc assembly during a braking operation. The friction portion includes a carbon composite material. The core portion includes a core material that is not a carbon composite material, and the core portion is configured as a heat sink for the brake disc assembly for heat generated during the braking operation.

A technique of forming a carbon-carbon composite material includes infusing a liquid carbonizable precursor into a porous preform, and the infused precursor is subsequently pyrolyzed to convert the precursor to isotropic carbon. The preform then can be densified with a densifying agent, followed by infusion of the liquid carbonizable precursor into the densified preform. In some examples, after pyrolyzing the liquid carbonizable precursor, isotropic carbon extends substantially throughout a volume of the carbon-carbon composite material.

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Elkhart, IN, United States of America

Ryan Bourlier