Delphi Technologies, Inc.

Gm Global Technolgoy Operations, Inc.

The Mathworks, Inc.

Ford Motor Company Limited

Delco Electronics Corporation

Peter James Maloney

Pascal Gahinet

In Kwang Yoo

Andrew D Herman

Hallett D Breidenbach

Bora Eryilmaz

Craig A Carlson

Deog H Yoo

Zhiping You

James Craig Smith

Peter M Olin

Dennis C Reed

Roger Lyle Huffmaster

Jeffrey M Pfeiffer

Stephen Paul Sanders

Hsien C Pao

Matt Osterhout

Darshankumar M Pandit

Dakai Hu

Systems and methods automatically rescale an original electric motor model so that it models an electric motor of a different size. The original electric motor model may be coupled to a motor controller model, and the systems and methods may also rescale the original motor controller model to produce a rescaled motor controller model matched to the rescaled electric motor model. The original electric motor model may include motor parameters and motor lookup tables, and the original motor controller model may include controller parameters and controller lookup tables. Rescaling factors indicating the size of the new electric motor being modeled may be received, and ratios may be computed as a function of the rescaling factors. Original motor parameters and controller parameters may be rescaled based on the ratios. Original motor lookup tables and controller lookup tables may be reshaped based on the ratios.

Systems and methods for rescaling executable simulation models

Systems and methods automatically rescale an original engine model so that it models an engine of a different size. The original engine model may be coupled to an engine controller model, and the systems and methods may also rescale the original controller model to produce a rescaled controller model matched to the rescaled engine model. The original engine model may include engine parameters and engine lookup tables, and the original controller model may include controller parameters and controller lookup tables. Rescaling factors indicating the size of the new engine being modeled may be received, and ratios may be computed as a function of the rescaling factors. Original engine parameters and controller parameters may be rescaled based on the ratios. Original engine lookup tables and controller lookup tables may be reshaped based on the ratios.

A system may include a memory to store a graphical block diagram model including a graphical block, the graphical block being associated with a lookup table and one or more inputs for receiving input data. The system may further include one or more processors to update data stored in the lookup table based on the received input data, where data stored in the lookup table includes data for simulating an embedded control system.

Adaptive lookup table: a graphical simulation component for recursively updating numeric data storage in table form

A graphical block that defines the functionality of a lookup table and can be used in a block diagram model to capture time-varying characteristics of a system's behavior in the lookup table is presented. The block uses input and output data of the system to dynamically create and update the contents of the underlying lookup table over time. More specifically, the block utilizes an adaptation process that uses the system (or plant) output data to recompute the table values. The adaptation process is implemented as a statistical and signal processing algorithm, such as Recursive Sample Means (RSM), Least Mean Squares (LMS) and Recursive Least-Squares (RLS). The adaptation can be cell-based or point based.

Adaptive look up table: a graphical simulation component for recursively updating numeric data storage in table form

Adaptive lookup table: a graphical simulation component for recursively updating numeric data stored in table form

An improved engine fuel control detects combustion instability due to the use of high DI fuel during cold start and warm-up and compensates the fuel control for detected combustion instability through temporary enrichment of the delivered air/fuel ratio. When the engine idle speed error magnitude is less than a calibrated threshold, usage of high DI fuel is detected by identifying a surge signal based on the engine speed error fluctuation in a predetermined frequency range attributable to combustion instability due to the presence of high DI fuel in a cold engine. When the average amplitude of the surge signal exceeds a calibrated surge threshold, the presence of high DI fuel is detected. Additionally, the method is disabled for a prescribed period following commanded load transitions associated with the air conditioning system and the automatic transmission.

Engine starting and warm-up fuel control method having low volatility fuel detection and compensation

An improved engine fuel control detects combustion instability due to the use of high DI fuel during cold start and warm-up and compensates the fuel control for detected combustion instability through temporary enrichment of the delivered air/fuel ratio. The usage of high DI fuel is detected during an engine idle period following starting by monitoring the engine speed to identify an engine speed excursion more than a calibrated percentage below the desired idle speed. The detection method is enabled under specified environmental conditions, provided the engine run time is greater than a specified time and the engine temperature is within a specified range. Additionally, the method is disabled for a prescribed period following commanded load transitions associated with the air conditioning system and the automatic transmission. When the presence of high DI fuel is detected, and the air/fuel ratio is temporarily enriched to alleviate the instability and to ensure acceptable driveability without unnecessarily increasing hydrocarbon emissions in the engine exhaust gases.

An improved engine fuel control detects combustion instability due to the use of high driveability index (DI) fuel during cold start and warm-up and compensates the fuel control for detected combustion instability through temporary enrichment of the delivered air/fuel ratio. The usage of high DI fuel is detected during engine cranking by measuring the time required for the engine speed to increase from a lower reference speed to an upper reference speed, provided the engine run time is less than a calibrated value. A timer is started when the lower reference speed is achieved, and the timer value is compared to a crank time threshold determined as a function of the initial engine coolant temperature. If the timer value exceeds the crank time threshold before the engine speed reaches the upper reference speed, the presence of high DI fuel is indicated, and the air/fuel ratio is temporarily enriched.

Engine cold start fuel control method having low volatility fuel detection and compensation

A method and apparatus for conducting dynamometric testing of an internal combustion engine at a test site under a simulated atmospheric pressure that differs substantially from an actual ambient atmospheric pressure existing at the test site. The internal combustion engine has an air inlet for supplying an intake airflow for combustion within the internal combustion engine and an exhaust outlet for exhausting an exhaust flow exiting from the internal combustion engine. The method includes the steps of subjecting the air inlet to the simulated atmospheric pressure, subjecting the exhaust outlet to the simulated atmospheric pressure and operating the internal combustion engine while both of the air inlet and the exhaust outlet are subjected to the simulated atmospheric pressure. The apparatus includes an exhaust pressure controller for maintaining the exhaust outlet of the internal combustion engine substantially equal to a determined exhaust pressure during operation of the internal combustion engine and an intake pressure controller for maintaining the air inlet of the internal combustion engine substantially equal to a determined intake pressure during operation of the internal combustion engine.

Altitude simulator for dynamometer testing

A voltage sensing system that has a pair of input leads having a first input lead, and a second input lead each sensing a non-grounded voltage, and an amplifier coupled to the pair of input leads, the amplifier generating an amplifier output voltage in response to a voltage on the first input lead, a voltage on the second input lead and an offset voltage. The system further includes a controller for receiving the amplifier output voltage and determining an operating range, and an offset voltage generator for generating the offset voltage, the offset voltage generator altering the offset voltage in response to the operating range determined by the controller. An oxygen sensing system using a sample resistance for sensing a bi-directional current may be coupled to the voltage sensing system. A method for sensing air-to-fuel ratio includes sampling an input voltage drop derived from a pumping current across a sampling resistance. The input voltage is indicative of air-to-fuel ratio. The input voltage drop is amplified in response to an offset voltage to generate an amplified output voltage indicative of air-to-fuel ratio. An operating range is determined in response to the amplified output voltage. The offset voltage is then adjusted in response to the operating range.

Controller for use with wide range oxygen sensor

An improved method of assessing the frequency response of an in vehicle exhaust gas air/fuel ratio sensor by measuring and analyzing the sensor response to a predetermined perturbation of the fuel delivered to the engine. In a first test mode that provides both quantitative and qualitative assessments, the perturbation is achieved by applying fixed biases to the fuel pulse widths of individual engine cylinders to create a rich/lean perturbation in the exhaust gas, and by adjusting the engine throttle to gradually vary the engine speed over a test interval so that the rich/lean perturbation correspondingly varies in frequency. Since the biases are fixed, intake port wall-wetting effects are minimized. In a second test mode that provides a qualitative assessment, the perturbation is achieved by applying an alternating fuel bias multiplier to every engine cylinder, with the engine operating at a fixed speed and load setting that is of interest for diagnostic purposes. In each case, the output of the air/fuel sensor is band-pass filtered at the frequency of the fuel bias pattern to identify the sensor response, and the response is rectified and low-pass filtered to produce a D.C. measure of the response amplitude to generate a pass/fail indication. In the first test mode, the output of the air/fuel sensor can also be sampled and incrementally processed with a Fast-Fourier-Transform (FFT) technique to identify the response amplitude of the sensor at each of a plurality of frequencies, forming the basis of a Bode plot.

Frequency response test method for an in-vehicle air/fuel ratio sensor

A method of estimating the volumetric efficiency of an internal combustion engine having independent intake and exhaust cam phase variation, compensates a nominal or base estimate of the volumetric efficiency in two successive stages: an intake stage, and an exhaust stage. The intake stage compensates for the effects of intake cam variation, using the base volumetric efficiency estimate as a starting point; and the exhaust stage compensates for the effects of exhaust cam variation, using the output of the intake stage as a starting point. The volumetric efficiency so compensated is then used to accurately compute the mass intake airflow for engine control purposes.

Volumetric efficiency compensation for dual independent continuously variable cam phasing

An improved control methodology for an engine control valve, in which the valve is positioned in response to a commanded flow rate of the controlled medium. The method involves a valve characterization procedure in which the actual flow rate is measured for various combinations of valve position and pressure ratio across the valve, subject to a standard set of upstream pressure and temperature values. This results in a table of valve position in terms of pressure ratio and standard flow rate&mdash;that is, flow rate under the standard upstream pressure and temperature values. In operation, a controller addresses the table to obtain the desired valve position as a function of a determined pressure ratio across the valve, and a desired standard flow rate determined based on the commanded flow rate and the pressure and temperature of the controlled medium upstream of the valve, relative to the standard pressure and temperature values. The required calibration effort is significantly reduced compared to the usual ad-hoc approach, and the control is based on the physical characteristics of the valve so that the commanded flow rate can be scheduled based on engine control considerations. Additionally, the control is modular in nature, which minimizes the re-design and re-calibration efforts required due to changes in system design.

Flow-based control method for an engine control valve

An improved closed-loop feedback fuel control with a model-based A/F ratio estimator, wherein the estimator, controller and portions of the model are updated on a fixed time interval basis, thereby minimizing the impact of the control on event-based throughput. Engine transport delays and oxygen sensor dynamics are modeled to estimate the sensed A/F ratio, and the estimate is compared with the sensed A/F ratio to adaptively adjust the model and to develop a closed-loop adjustment of the commanded fuel amount. The engine transport delay model is carried out on an engine event basis, but the sensor dynamics model is carried out on a time basis to accurately reflect the analog nature of the sensor. The estimator and the controller are also carried out on a time basis to reduce throughput requirements at higher engine speeds, and the control gain is scheduled to account for differences between the engine event and time update rates. The control enables numerous control enhancements, including flexibility to topology variations (such as sensor placement, sensor type and sensor characteristics), ease of calibration, and the ability to easily calibrate and schedule A/F ratio perturbations for catalytic conversion efficiency optimization.

Engine fuel control with mixed time and event based A/F ratio error estimator and controller

An improved engine control utilizes a model-based technique to obtain an accurate estimate of barometric pressure with significantly reduced calibration time and effort. A mathematical model of mass air flow through the engine intake system is used to estimate the pressure ratio across the intake system as a function of mass air flow, the effective intake area, and the intake air pressure and temperature. The barometric pressure is then determined from the estimated ratio, and used in the calculation of various gas flows for control purposes. The mass air flow information may be provided by a mass air flow sensor, or alternatively, may be determined based on engine flow rate estimations. Because the estimation is model-based, no special calibration is needed to ensure accuracy at high altitudes.

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New Hudson, MI, United States of America

Peter James Maloney