Denso Corporation

Mikio Saito

Masahiko Osada

Masahiro Katoh

Mitsuhiro Murata

Masanori Ohmi

Shinji Usami

Kiyokazu Haruno

Hideya Notani

Yasuyuki Yoshida

Masato Hanai

Masami Niimi

Yasuyuki Wakahara

Kazuhiro Ando

Akira Kato

Hideto Hanada

Ken Kuretake

Kazushige Okumoto

Masaru Kamiya

Toshihisa Ishihara

Takeshi Tachibana

Shuuichi Nagata

An engine start system which may be employed in automotive idle stop systems. To start an engine, the system brings a pinion gear into engagement with a ring gear coupled to the engine and turns on an electric motor to rotate the ring gear through the pinion gear to crank the engine. When it is requested to start the engine during deceleration of the engine before stop thereof, the system thrusts the pinion into engagement with the ring gear and then turns on the motor to rotate the pinion gear, in other words, delays the activation of the motor until after the pinion gear has engaged the ring gear. This minimizes mechanical impact or noise arising from the engagement of the pinion gear with the ring gear and improves the reliability in engagement with the ring gear during the deceleration of the engine and durability of the system.

Engine start system minimizing mechanical impact or noise

In a starter for starting an on-vehicle engine, a solenoid is provided to push a pinion gear. The solenoid has an electromagnetic coil composed of a single coil and electrically separated from a motor circuit, a fixed core, and a plunger. Supply of excitation current to the electromagnetic coil allows the fixed core to be magnetized to attract the plunger. Hence, a movement of the plunger results in a push of the movable member toward the ring gear. A switch is provided in the circuit and has a contact, a movable core, and a switch coil functioning as an electromagnet attracting the movable core in response to supply of current to the switch coil. A movement of the movable core results in on/off switching operations of the switch. The switch is allowed to operate independently of the solenoid when both the switch and solenoid are controlled.

Apparatus for starting engine mounted on-vehicle

In a starter for starting an internal combustion engine with a first output shaft to which a ring gear is coupled, a motor has a second output shaft to which a movable pinion member is coupled and is operative to, when energized, rotate the second output shaft. A solenoid device includes a solenoid actuator linked to the movable pinion member. The solenoid actuator is configured to, when activated, shift the movable pinion member toward the ring gear to be engaged with the ring gear. The solenoid device includes a solenoid switch configure to, when activated, energize the motor. The solenoid actuator and the solenoid switch are integrated with each other to provide the solenoid device. A controller module is configured to individually control an activation of the solenoid actuator and an activation of the solenoid switch. The controller module is mounted on the solenoid device.

Starter for starting internal combustion engine

A starter for engines uses a leaf spring as a shaft lever for advancing a pinion gear for engagement with a ring gear. The shift lever may be constructed with a plurality of layered leaf springs having respective front ends spaced apart one another to contact a one-way clutch at different positions. The shift lever may include a lever holder which has a low heat conductive member to minimize fatigue of the leaf spring. The leaf spring is initially loaded with a spring force.

Starter having resilient shift lever for driving pinion gear

A shock absorber for a starter is presented. The shock absorber includes a rotary disk, a stationary disk and a disk spring. The rotary disk is pressed by the disk spring against a stationary disk to generate frictional force when the rotary disk is rotated by an excessive shock thereby absorbing the shock. The rotary disk has a plurality of press-formed rectangular dimples at a surface opposite the stationary disk, and each side of each the rectangular dimple inclines to a direction of rolling of the raw material of the rotary disk.

Shock absorber

A system for cranking an internal combustion engine includes an electric starter and a current supply circuit having a key switch. By turning on the key switch, the starter is rotated to crank the engine. To avoid an inadvertent restart of the starter while the engine is running, a locking device that prohibits the inadvertent turning-on of the key switch is provided in the system. A starter relay may be included in the current supply circuit. The starter relay is kept open even if the key switch is turned on when the engine is running to prohibit the inadvertent restart of the starter.

System for cranking internal combustion engine

Simplifying a control system by integrating current control for an exciting coil and a main current control for a starter motor is accomplished by a current control unit for a starter motor and is constructed with a control device provided among a battery, a motor contact point and an exciting coil, and a starter ECU for driving the control device. The control device has a device capacity for allowing main current of the starter motor. The starter ECU changes a control specification for the control device before and after closing the motor contact point. That is, control-start timing of a coil current is determined by a battery voltage before closing the motor contact point. Thereafter, the coil current is restricted to a predetermined value to reduce a moving speed of a plunger. After closing the motor contact point, the main current is slowly raised.

Engine starter

An engine starter system includes a current switching device for controlling an armature current, a shorting relay for electrically shorting the current switching device, and an electronic control circuit. In a normal starting mode, the electronic control circuit gradually increases the armature current by varying a duty ratio of the current switching device. When the armature current becomes larger than an allowable current value of the current switching device, an armature is energized through the shorting relay. In an economy-running starting mode, the armature current is controlled through the current switching device until the engine is completely started.

Engine starter system having duty-controlled switching device

A starter for engines uses a leaf spring as a shift lever for advancing a pinion gear for engagement with a ring gear. The shift lever may be constructed with a plurality of layered leaf springs having respective front ends spaced apart one another to contact a one-way clutch at different positions. The shift lever may include a lever holder which has a low heat conductive member to minimize fatigue of the leaf spring. The leaf spring is initially loaded with a spring force.

The present invention provides an engine starting method from an idling stop condition wherein a preliminary step pushes a pinion to abut with a ring gear when a vehicle operating condition is in an idling stop condition, a starting step rotates the pinion into mesh with the ring gear by a motor upon receiving an engine start signal and thereafter an engine is started, and a restoring step is carried out after engine startup where the pinion is restored to an original position thereof. Also provided, when the engine is stopped, a pinion is meshed with a ring gear. Upon engine start-up, a pinion actuator disengages the pinion from the ring gear and a cutout portion engages an engaging piece to maintain the pinion disengaged. When the engine stops, a releasing actuator disengages the cutout portion and the engaging piece and the pinion is reset.

Engine starting method in idling stop condition

A starter control system is comprised of a starter motor, a control circuit for controlling the starter motor to rotate at a preliminary rotation speed that is high enough to engage a pinion with an engine for a predetermined time and low enough to suppress a harsh noise caused when the pinion engages the engine and, thereafter, at a normal rotation speed that is high enough to start the engine, and a control circuit for changing the preliminary rotation speed according to an engine temperature. The starter control system is effective to reduce noises that are caused when the engine is started by an economy-run system.

Starter control system for automotive vehicle

An engine start-stop control system for an automotive vehicle includes a first step for supplying current to a solenoid of a magnet switch of a starter at 100% duty ratio until a first predetermined time passes, a second step for supplying current to the solenoid at a duty ratio that is less than 100% after the first predetermined period passes until a second predetermined period passes, and a third step for supplying current to the solenoid at 100% duty ratio after the second predetermined period passes until a third predetermined period passes. Therefore, a pinion of the starter reaches a ring gear of the engine in a short time and engages the ring gear with a moderate impacting shock, thereby preventing the pinion and the ring gear from being damaged.

Engine start-stop control system

In the case of an engine automatic stop and start system in which an engine is stopped while a vehicle is stopped and the engine is started when the vehicle is started, it is necessary to shorten an engine starting time when a driver desires to move the vehicle. Further, it is desirable to efficiently compensate the electric power consumed by the starter. The vehicle contains an existing low voltage power source and a high voltage power source with an excellent charging efficiency. When the engine switches from a running condition to a stopped condition while the vehicle is stopped, a change-over switch switches and applies the voltage of the high voltage power source to a starter motor. This causes the starter motor to rotate at high speeds, thereby starting the engine very quickly. Therefore, it is possible to reduce overall energy losses and improve vehicle fuel consumption.

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Motosu-gun, Japan

Mikio Saito